Numerical Modeling of Mechanical Behavior of Functionally Graded Polylactic Acid–Acrylonitrile Benzidine Styrene Produced via Fused Deposition Modeling: Experimental Observations

Functionally graded materials (FGM) have attracted considerable attention in the field of composite materials and rekindled interest in research on composite materials due to their unique mechanical response achieved through material design and optimization. Compared to conventional composites, FGMs...

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Main Authors: Caglar Sevim, Umut Caliskan, Munise Didem Demirbas, Safa Ekrikaya, Mustafa Kemal Apalak
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/14/5177
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author Caglar Sevim
Umut Caliskan
Munise Didem Demirbas
Safa Ekrikaya
Mustafa Kemal Apalak
author_facet Caglar Sevim
Umut Caliskan
Munise Didem Demirbas
Safa Ekrikaya
Mustafa Kemal Apalak
author_sort Caglar Sevim
collection DOAJ
description Functionally graded materials (FGM) have attracted considerable attention in the field of composite materials and rekindled interest in research on composite materials due to their unique mechanical response achieved through material design and optimization. Compared to conventional composites, FGMs offer several advantages and exceptional properties, including improved deformation resistance, improved toughness, lightness properties, and excellent recoverability. This study focused on the production of functionally graded (FG) polymer materials by the additive manufacturing (AM) method. FG structures were produced by the fused deposition modeling (FDM) method using acrylonitrile benzidine styrene (ABS) and polylactic acid (PLA) materials, and tensile tests were performed according to ASTM D638. The effects of different layer thicknesses, volume ratios, and total thicknesses on mechanical behavior were investigated. The tensile standard of materials produced by additive manufacturing introduces geometric differences. Another motivation in this study is to reveal the differences between the results according to the ASTM standard. In addition, tensile tests were carried out by producing single-layer samples at certain volume ratios to create a numerical model with the finite element method to verify the experimental data. As a result of this study, it is presented that the FG structure produced with FDM improves mechanical behavior.
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spelling doaj.art-aebe35bb1b4742bfac95075d8e7ecb742023-11-18T20:19:09ZengMDPI AGMaterials1996-19442023-07-011614517710.3390/ma16145177Numerical Modeling of Mechanical Behavior of Functionally Graded Polylactic Acid–Acrylonitrile Benzidine Styrene Produced via Fused Deposition Modeling: Experimental ObservationsCaglar Sevim0Umut Caliskan1Munise Didem Demirbas2Safa Ekrikaya3Mustafa Kemal Apalak4Department of Mechanical Engineering, Faculty of Engineering, Niğde Ömer Halisdemir University, Nigde 51240, TurkeyDepartment of Mechanical Engineering, Erciyes University, Kayseri 38280, TurkeyDepartment of Mechanical Engineering, Erciyes University, Kayseri 38280, TurkeyGraduate School of Natural and Applied Sciences, Erciyes University, Kayseri 38280, TurkeyDepartment of Mechanical Engineering, Erciyes University, Kayseri 38280, TurkeyFunctionally graded materials (FGM) have attracted considerable attention in the field of composite materials and rekindled interest in research on composite materials due to their unique mechanical response achieved through material design and optimization. Compared to conventional composites, FGMs offer several advantages and exceptional properties, including improved deformation resistance, improved toughness, lightness properties, and excellent recoverability. This study focused on the production of functionally graded (FG) polymer materials by the additive manufacturing (AM) method. FG structures were produced by the fused deposition modeling (FDM) method using acrylonitrile benzidine styrene (ABS) and polylactic acid (PLA) materials, and tensile tests were performed according to ASTM D638. The effects of different layer thicknesses, volume ratios, and total thicknesses on mechanical behavior were investigated. The tensile standard of materials produced by additive manufacturing introduces geometric differences. Another motivation in this study is to reveal the differences between the results according to the ASTM standard. In addition, tensile tests were carried out by producing single-layer samples at certain volume ratios to create a numerical model with the finite element method to verify the experimental data. As a result of this study, it is presented that the FG structure produced with FDM improves mechanical behavior.https://www.mdpi.com/1996-1944/16/14/5177functionally graded materialadditive manufacturingtensile testfinite element modelPLAABS
spellingShingle Caglar Sevim
Umut Caliskan
Munise Didem Demirbas
Safa Ekrikaya
Mustafa Kemal Apalak
Numerical Modeling of Mechanical Behavior of Functionally Graded Polylactic Acid–Acrylonitrile Benzidine Styrene Produced via Fused Deposition Modeling: Experimental Observations
Materials
functionally graded material
additive manufacturing
tensile test
finite element model
PLA
ABS
title Numerical Modeling of Mechanical Behavior of Functionally Graded Polylactic Acid–Acrylonitrile Benzidine Styrene Produced via Fused Deposition Modeling: Experimental Observations
title_full Numerical Modeling of Mechanical Behavior of Functionally Graded Polylactic Acid–Acrylonitrile Benzidine Styrene Produced via Fused Deposition Modeling: Experimental Observations
title_fullStr Numerical Modeling of Mechanical Behavior of Functionally Graded Polylactic Acid–Acrylonitrile Benzidine Styrene Produced via Fused Deposition Modeling: Experimental Observations
title_full_unstemmed Numerical Modeling of Mechanical Behavior of Functionally Graded Polylactic Acid–Acrylonitrile Benzidine Styrene Produced via Fused Deposition Modeling: Experimental Observations
title_short Numerical Modeling of Mechanical Behavior of Functionally Graded Polylactic Acid–Acrylonitrile Benzidine Styrene Produced via Fused Deposition Modeling: Experimental Observations
title_sort numerical modeling of mechanical behavior of functionally graded polylactic acid acrylonitrile benzidine styrene produced via fused deposition modeling experimental observations
topic functionally graded material
additive manufacturing
tensile test
finite element model
PLA
ABS
url https://www.mdpi.com/1996-1944/16/14/5177
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