Inhibiting the Laydown of Polymeric Carbon and Simultaneously Promoting Its Facile Burn-Off during the Industrial-Scale Production of Hydrogen with Nickel-Based Catalysts: Insights from Ab Initio Calculations

This paper presents a computational study of the mechanistic models for the laydown of carbon species on nickel surface facets and the burn-off models for their gasification mechanism in methane steam reforming based on density functional theory. Insights into catalyst design strategies for achievin...

Full description

Bibliographic Details
Main Author: Aniekan Magnus Ukpong
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/13/1/40
_version_ 1797406657949466624
author Aniekan Magnus Ukpong
author_facet Aniekan Magnus Ukpong
author_sort Aniekan Magnus Ukpong
collection DOAJ
description This paper presents a computational study of the mechanistic models for the laydown of carbon species on nickel surface facets and the burn-off models for their gasification mechanism in methane steam reforming based on density functional theory. Insights into catalyst design strategies for achieving the simultaneous inhibition of the laydown of polymeric carbon and the promotion of its burn-off are obtained by investigating the influence of single atom dopants on nickel surfaces. The effects of single atom dopants on adsorption energies are determined at both low and high carbon coverages on nickel and used to introduce appropriate thermodynamic descriptors of the associated surface reactions. It is found that the critical size of the nucleating polymeric carbon adatom contains three atoms, i.e., C<sub>3</sub>. The results show that the burn-off reaction of a polymeric carbon species is thermodynamically limited and hard to promote when the deposited carbon cluster grows beyond a critical size, C<sub>4</sub>. The introduction of single atom dopants into nickel surfaces is found to modify the structural stability and adsorption energies of carbon adatom species, as well as the free energy profiles of surface reactions for the burn-off reactions when CH<sub>4</sub>, H<sub>2</sub>O, H<sub>2</sub>, and CO species react to form hydrogen. The results reveal that materials development strategies that modify the sub-surface of the catalyst with potassium, strontium, or barium will inhibit carbon nucleation and promote burn-off, while surface doping with niobium, tungsten, or molybdenum will promote the laydown of polymeric carbon. This study provides underpinning insights into the reaction mechanisms for the coking of a nickel catalyst and the gasification routes that are possible for the recovery of a nickel catalyst during the steam reforming of methane for large-scale production of hydrogen.
first_indexed 2024-03-09T03:29:49Z
format Article
id doaj.art-aee3f65f521d4ffa9ad242d7e062a5e4
institution Directory Open Access Journal
issn 2079-4991
language English
last_indexed 2024-03-09T03:29:49Z
publishDate 2022-12-01
publisher MDPI AG
record_format Article
series Nanomaterials
spelling doaj.art-aee3f65f521d4ffa9ad242d7e062a5e42023-12-03T14:58:15ZengMDPI AGNanomaterials2079-49912022-12-011314010.3390/nano13010040Inhibiting the Laydown of Polymeric Carbon and Simultaneously Promoting Its Facile Burn-Off during the Industrial-Scale Production of Hydrogen with Nickel-Based Catalysts: Insights from Ab Initio CalculationsAniekan Magnus Ukpong0Theoretical and Computational Condensed Matter and Materials Physics Group (TCCMMP), School of Chemistry and Physics, University of KwaZulu-Natal, Pietermaritzburg 3201, South AfricaThis paper presents a computational study of the mechanistic models for the laydown of carbon species on nickel surface facets and the burn-off models for their gasification mechanism in methane steam reforming based on density functional theory. Insights into catalyst design strategies for achieving the simultaneous inhibition of the laydown of polymeric carbon and the promotion of its burn-off are obtained by investigating the influence of single atom dopants on nickel surfaces. The effects of single atom dopants on adsorption energies are determined at both low and high carbon coverages on nickel and used to introduce appropriate thermodynamic descriptors of the associated surface reactions. It is found that the critical size of the nucleating polymeric carbon adatom contains three atoms, i.e., C<sub>3</sub>. The results show that the burn-off reaction of a polymeric carbon species is thermodynamically limited and hard to promote when the deposited carbon cluster grows beyond a critical size, C<sub>4</sub>. The introduction of single atom dopants into nickel surfaces is found to modify the structural stability and adsorption energies of carbon adatom species, as well as the free energy profiles of surface reactions for the burn-off reactions when CH<sub>4</sub>, H<sub>2</sub>O, H<sub>2</sub>, and CO species react to form hydrogen. The results reveal that materials development strategies that modify the sub-surface of the catalyst with potassium, strontium, or barium will inhibit carbon nucleation and promote burn-off, while surface doping with niobium, tungsten, or molybdenum will promote the laydown of polymeric carbon. This study provides underpinning insights into the reaction mechanisms for the coking of a nickel catalyst and the gasification routes that are possible for the recovery of a nickel catalyst during the steam reforming of methane for large-scale production of hydrogen.https://www.mdpi.com/2079-4991/13/1/40carbon laydownburn-offthermodynamic profiledensity functional theory
spellingShingle Aniekan Magnus Ukpong
Inhibiting the Laydown of Polymeric Carbon and Simultaneously Promoting Its Facile Burn-Off during the Industrial-Scale Production of Hydrogen with Nickel-Based Catalysts: Insights from Ab Initio Calculations
Nanomaterials
carbon laydown
burn-off
thermodynamic profile
density functional theory
title Inhibiting the Laydown of Polymeric Carbon and Simultaneously Promoting Its Facile Burn-Off during the Industrial-Scale Production of Hydrogen with Nickel-Based Catalysts: Insights from Ab Initio Calculations
title_full Inhibiting the Laydown of Polymeric Carbon and Simultaneously Promoting Its Facile Burn-Off during the Industrial-Scale Production of Hydrogen with Nickel-Based Catalysts: Insights from Ab Initio Calculations
title_fullStr Inhibiting the Laydown of Polymeric Carbon and Simultaneously Promoting Its Facile Burn-Off during the Industrial-Scale Production of Hydrogen with Nickel-Based Catalysts: Insights from Ab Initio Calculations
title_full_unstemmed Inhibiting the Laydown of Polymeric Carbon and Simultaneously Promoting Its Facile Burn-Off during the Industrial-Scale Production of Hydrogen with Nickel-Based Catalysts: Insights from Ab Initio Calculations
title_short Inhibiting the Laydown of Polymeric Carbon and Simultaneously Promoting Its Facile Burn-Off during the Industrial-Scale Production of Hydrogen with Nickel-Based Catalysts: Insights from Ab Initio Calculations
title_sort inhibiting the laydown of polymeric carbon and simultaneously promoting its facile burn off during the industrial scale production of hydrogen with nickel based catalysts insights from ab initio calculations
topic carbon laydown
burn-off
thermodynamic profile
density functional theory
url https://www.mdpi.com/2079-4991/13/1/40
work_keys_str_mv AT aniekanmagnusukpong inhibitingthelaydownofpolymericcarbonandsimultaneouslypromotingitsfacileburnoffduringtheindustrialscaleproductionofhydrogenwithnickelbasedcatalystsinsightsfromabinitiocalculations