Improving the Production Efficiency Based on Algorithmization of the Planning Process

Planning and managing the production process are key challenges faced by every manufacturing organization. The main contribution of this article lies in the analysis and design of a planning algorithm that takes into consideration the specifics of this environment. The proposed algorithm encompasses...

Full description

Bibliographic Details
Main Authors: Ondrej Kozinski, Martin Kotyrba, Eva Volna
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Applied System Innovation
Subjects:
Online Access:https://www.mdpi.com/2571-5577/6/5/77
_version_ 1797574829012942848
author Ondrej Kozinski
Martin Kotyrba
Eva Volna
author_facet Ondrej Kozinski
Martin Kotyrba
Eva Volna
author_sort Ondrej Kozinski
collection DOAJ
description Planning and managing the production process are key challenges faced by every manufacturing organization. The main contribution of this article lies in the analysis and design of a planning algorithm that takes into consideration the specifics of this environment. The proposed algorithm encompasses elements of batch production, including a just-in-time approach. The article focuses on scenarios within batch production. Managers of manufacturing and supply companies must ensure smooth fulfillment and uninterrupted production of the agreed-upon quantity of parts. However, this task presents complex challenges. The product portfolio requires meticulous sequencing of production batches, and subsequent parts need to be temporarily stored in their raw state for further processing. Moreover, product variability necessitates frequent adjustments to the production line, resulting in delays. Shortages in manpower additionally place demands on shift organization. The company’s primary objective is to increase production efficiency while simultaneously reducing inventory and minimizing non-standard shift work. The challenge was to reconcile seemingly conflicting company requirements and to concentrate on solutions with swift implementation and minimal costs. Ensuring seamless production operation can be addressed by expanding supporting technologies or by increasing production capacity, such as acquiring an additional production line. However, these options entail costs and do not align with the company’s expectation for immediate impact and cost savings. However, improving production efficiency can also be achieved by altering the approach to production planning, which is the central theme of this article. The key element is ensuring that the customer plan is adhered to while working with a fixed production logic and variable input factors that must account for various non-standard situations.
first_indexed 2024-03-10T21:27:43Z
format Article
id doaj.art-aef00e2789f348c6a50e12586d8b111b
institution Directory Open Access Journal
issn 2571-5577
language English
last_indexed 2024-03-10T21:27:43Z
publishDate 2023-08-01
publisher MDPI AG
record_format Article
series Applied System Innovation
spelling doaj.art-aef00e2789f348c6a50e12586d8b111b2023-11-19T15:35:13ZengMDPI AGApplied System Innovation2571-55772023-08-01657710.3390/asi6050077Improving the Production Efficiency Based on Algorithmization of the Planning ProcessOndrej Kozinski0Martin Kotyrba1Eva Volna2Department of Informatics and Computers, University of Ostrava, 30. Dubna 22, 70103 Ostrava, Czech RepublicDepartment of Informatics and Computers, University of Ostrava, 30. Dubna 22, 70103 Ostrava, Czech RepublicDepartment of Informatics and Computers, University of Ostrava, 30. Dubna 22, 70103 Ostrava, Czech RepublicPlanning and managing the production process are key challenges faced by every manufacturing organization. The main contribution of this article lies in the analysis and design of a planning algorithm that takes into consideration the specifics of this environment. The proposed algorithm encompasses elements of batch production, including a just-in-time approach. The article focuses on scenarios within batch production. Managers of manufacturing and supply companies must ensure smooth fulfillment and uninterrupted production of the agreed-upon quantity of parts. However, this task presents complex challenges. The product portfolio requires meticulous sequencing of production batches, and subsequent parts need to be temporarily stored in their raw state for further processing. Moreover, product variability necessitates frequent adjustments to the production line, resulting in delays. Shortages in manpower additionally place demands on shift organization. The company’s primary objective is to increase production efficiency while simultaneously reducing inventory and minimizing non-standard shift work. The challenge was to reconcile seemingly conflicting company requirements and to concentrate on solutions with swift implementation and minimal costs. Ensuring seamless production operation can be addressed by expanding supporting technologies or by increasing production capacity, such as acquiring an additional production line. However, these options entail costs and do not align with the company’s expectation for immediate impact and cost savings. However, improving production efficiency can also be achieved by altering the approach to production planning, which is the central theme of this article. The key element is ensuring that the customer plan is adhered to while working with a fixed production logic and variable input factors that must account for various non-standard situations.https://www.mdpi.com/2571-5577/6/5/77production optimizationalgorithmmanagementautomotive production
spellingShingle Ondrej Kozinski
Martin Kotyrba
Eva Volna
Improving the Production Efficiency Based on Algorithmization of the Planning Process
Applied System Innovation
production optimization
algorithm
management
automotive production
title Improving the Production Efficiency Based on Algorithmization of the Planning Process
title_full Improving the Production Efficiency Based on Algorithmization of the Planning Process
title_fullStr Improving the Production Efficiency Based on Algorithmization of the Planning Process
title_full_unstemmed Improving the Production Efficiency Based on Algorithmization of the Planning Process
title_short Improving the Production Efficiency Based on Algorithmization of the Planning Process
title_sort improving the production efficiency based on algorithmization of the planning process
topic production optimization
algorithm
management
automotive production
url https://www.mdpi.com/2571-5577/6/5/77
work_keys_str_mv AT ondrejkozinski improvingtheproductionefficiencybasedonalgorithmizationoftheplanningprocess
AT martinkotyrba improvingtheproductionefficiencybasedonalgorithmizationoftheplanningprocess
AT evavolna improvingtheproductionefficiencybasedonalgorithmizationoftheplanningprocess