Delta ferrite formation and evolution during slab processing from an 80-ton industrial heat of AISI 304 austenitic stainless steel

Abstract Although delta ferrite is a very common phase in most austenitic stainless steels, studies about its formation and evolution during slab processing from industrial heats of tens of tons are scarce. The main objective of this research is to study the evolution of delta ferrite (quantity, che...

Full description

Bibliographic Details
Main Authors: Flávia Andressa Moreira dos Santos, Marcelo Aquino Martorano, Angelo Fernando Padilha
Format: Article
Language:English
Published: Fundação Gorceix 2023-01-01
Series:REM: International Engineering Journal
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2023000100047&tlng=en
_version_ 1797951331765321728
author Flávia Andressa Moreira dos Santos
Marcelo Aquino Martorano
Angelo Fernando Padilha
author_facet Flávia Andressa Moreira dos Santos
Marcelo Aquino Martorano
Angelo Fernando Padilha
author_sort Flávia Andressa Moreira dos Santos
collection DOAJ
description Abstract Although delta ferrite is a very common phase in most austenitic stainless steels, studies about its formation and evolution during slab processing from industrial heats of tens of tons are scarce. The main objective of this research is to study the evolution of delta ferrite (quantity, chemical composition, morphology, and distribution) along the production route from the cast slab to the coil of an industrial heat of 80 tons of 304 stainless steel. Samples were extracted after the following processing steps: continuous casting, first and second hot-rolling pass, and solution-heat-treating, arriving at the final commercial condition. Sample analyses were carried out with several complementary microstructural characterization techniques: optical microscopy, scanning electron microscopy with energy dispersive spectroscopy (EDS), X-ray diffraction, and magnetic measurements of delta ferrite content (feritscope). Thermocalc® indicates that the present continuous cast slab solidifes according to the FA (ferrite-austenite) mode and the final microstructure should be completely austenitic in equilibrium conditions. Nevertheless, delta ferrite is detected along the processing steps, indicating that the steel is out of phase equilibrium. The ferrite content measured after solidification varies significantly across the as-cast slab thickness. Lower values are detected on the surfaces, followed by a gradual increase when moving into the slab, reaching a peak, and finally decreasing at the slab center. This pattern of delta ferrite content is named “M type” distribution. The average content of delta ferrite decreases after each subsequent processing step, namely the two hot-rolling passes and the solution heat-treating.
first_indexed 2024-04-10T22:28:53Z
format Article
id doaj.art-af5f03a572734572a90eb2f2b917074a
institution Directory Open Access Journal
issn 2448-167X
language English
last_indexed 2024-04-10T22:28:53Z
publishDate 2023-01-01
publisher Fundação Gorceix
record_format Article
series REM: International Engineering Journal
spelling doaj.art-af5f03a572734572a90eb2f2b917074a2023-01-17T07:35:21ZengFundação GorceixREM: International Engineering Journal2448-167X2023-01-01761475410.1590/0370-44672022760001Delta ferrite formation and evolution during slab processing from an 80-ton industrial heat of AISI 304 austenitic stainless steelFlávia Andressa Moreira dos Santoshttps://orcid.org/0000-0002-8589-7050Marcelo Aquino Martoranohttps://orcid.org/0000-0001-5163-3279Angelo Fernando Padilhahttps://orcid.org/0000-0002-5494-9137Abstract Although delta ferrite is a very common phase in most austenitic stainless steels, studies about its formation and evolution during slab processing from industrial heats of tens of tons are scarce. The main objective of this research is to study the evolution of delta ferrite (quantity, chemical composition, morphology, and distribution) along the production route from the cast slab to the coil of an industrial heat of 80 tons of 304 stainless steel. Samples were extracted after the following processing steps: continuous casting, first and second hot-rolling pass, and solution-heat-treating, arriving at the final commercial condition. Sample analyses were carried out with several complementary microstructural characterization techniques: optical microscopy, scanning electron microscopy with energy dispersive spectroscopy (EDS), X-ray diffraction, and magnetic measurements of delta ferrite content (feritscope). Thermocalc® indicates that the present continuous cast slab solidifes according to the FA (ferrite-austenite) mode and the final microstructure should be completely austenitic in equilibrium conditions. Nevertheless, delta ferrite is detected along the processing steps, indicating that the steel is out of phase equilibrium. The ferrite content measured after solidification varies significantly across the as-cast slab thickness. Lower values are detected on the surfaces, followed by a gradual increase when moving into the slab, reaching a peak, and finally decreasing at the slab center. This pattern of delta ferrite content is named “M type” distribution. The average content of delta ferrite decreases after each subsequent processing step, namely the two hot-rolling passes and the solution heat-treating.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2023000100047&tlng=enaustenitic stainless steeldelta ferritesolidificationmicrostructure
spellingShingle Flávia Andressa Moreira dos Santos
Marcelo Aquino Martorano
Angelo Fernando Padilha
Delta ferrite formation and evolution during slab processing from an 80-ton industrial heat of AISI 304 austenitic stainless steel
REM: International Engineering Journal
austenitic stainless steel
delta ferrite
solidification
microstructure
title Delta ferrite formation and evolution during slab processing from an 80-ton industrial heat of AISI 304 austenitic stainless steel
title_full Delta ferrite formation and evolution during slab processing from an 80-ton industrial heat of AISI 304 austenitic stainless steel
title_fullStr Delta ferrite formation and evolution during slab processing from an 80-ton industrial heat of AISI 304 austenitic stainless steel
title_full_unstemmed Delta ferrite formation and evolution during slab processing from an 80-ton industrial heat of AISI 304 austenitic stainless steel
title_short Delta ferrite formation and evolution during slab processing from an 80-ton industrial heat of AISI 304 austenitic stainless steel
title_sort delta ferrite formation and evolution during slab processing from an 80 ton industrial heat of aisi 304 austenitic stainless steel
topic austenitic stainless steel
delta ferrite
solidification
microstructure
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2023000100047&tlng=en
work_keys_str_mv AT flaviaandressamoreiradossantos deltaferriteformationandevolutionduringslabprocessingfroman80tonindustrialheatofaisi304austeniticstainlesssteel
AT marceloaquinomartorano deltaferriteformationandevolutionduringslabprocessingfroman80tonindustrialheatofaisi304austeniticstainlesssteel
AT angelofernandopadilha deltaferriteformationandevolutionduringslabprocessingfroman80tonindustrialheatofaisi304austeniticstainlesssteel