Improvement of Laser Beam Fusion Cutting of Mild and Stainless Steel Due to Longitudinal, Linear Beam Oscillation

The latest research on laser beam fusion cutting (LBFC) with static beam shaping have shown a limitation in the quality of cut parts for thick steel plates (> 6 mm) when using solid state lasers. The approach of dynamic beam oscillation has recently shown to be capable of overcoming this challeng...

Full description

Bibliographic Details
Main Authors: Cindy Goppold, Thomas Pinder, Susanne Schulze, Patrick Herwig, Andrés Fabián Lasagni
Format: Article
Language:English
Published: MDPI AG 2020-04-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/9/3052
_version_ 1797569519357526016
author Cindy Goppold
Thomas Pinder
Susanne Schulze
Patrick Herwig
Andrés Fabián Lasagni
author_facet Cindy Goppold
Thomas Pinder
Susanne Schulze
Patrick Herwig
Andrés Fabián Lasagni
author_sort Cindy Goppold
collection DOAJ
description The latest research on laser beam fusion cutting (LBFC) with static beam shaping have shown a limitation in the quality of cut parts for thick steel plates (> 6 mm) when using solid state lasers. The approach of dynamic beam oscillation has recently shown to be capable of overcoming this challenge, allowing to increase the cutting speed as well as improving cut edge quality beyond the state of the art. The present paper investigates the influence of longitudinal, linear beam oscillation in LBFC of 12 mm mild and stainless steel plates by analyzing different parameters as cutting speed, burr, surface roughness, heat affected zone (HAZ), and recast layer. Reasons for the observed process improvements compared to static beam shaping have been discussed. The adjustment of the energy deposition and interaction time of the laser beam with the material found to be most relevant for optimizing the LBFC process. In particular, for beam oscillation, a gradual energy deposition takes place and increases the interaction time. This reduces the heat input in terms of HAZ and recast layer by more than 50%, resulting in high cut edge quality and more than 70% faster cutting speed.
first_indexed 2024-03-10T20:11:42Z
format Article
id doaj.art-af969f63e3e34e9096205d480d18fc6a
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-03-10T20:11:42Z
publishDate 2020-04-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-af969f63e3e34e9096205d480d18fc6a2023-11-19T22:52:51ZengMDPI AGApplied Sciences2076-34172020-04-01109305210.3390/app10093052Improvement of Laser Beam Fusion Cutting of Mild and Stainless Steel Due to Longitudinal, Linear Beam OscillationCindy Goppold0Thomas Pinder1Susanne Schulze2Patrick Herwig3Andrés Fabián Lasagni4Fraunhofer IWS, Fraunhofer-Institute for Material and Beam Technology, 01277 Dresden, GermanyFraunhofer IWS, Fraunhofer-Institute for Material and Beam Technology, 01277 Dresden, GermanyFraunhofer IWS, Fraunhofer-Institute for Material and Beam Technology, 01277 Dresden, GermanyFraunhofer IWS, Fraunhofer-Institute for Material and Beam Technology, 01277 Dresden, GermanyInstitute of Manufacturing Science and Engineering, TU Dresden, 01069 Dresden, GermanyThe latest research on laser beam fusion cutting (LBFC) with static beam shaping have shown a limitation in the quality of cut parts for thick steel plates (> 6 mm) when using solid state lasers. The approach of dynamic beam oscillation has recently shown to be capable of overcoming this challenge, allowing to increase the cutting speed as well as improving cut edge quality beyond the state of the art. The present paper investigates the influence of longitudinal, linear beam oscillation in LBFC of 12 mm mild and stainless steel plates by analyzing different parameters as cutting speed, burr, surface roughness, heat affected zone (HAZ), and recast layer. Reasons for the observed process improvements compared to static beam shaping have been discussed. The adjustment of the energy deposition and interaction time of the laser beam with the material found to be most relevant for optimizing the LBFC process. In particular, for beam oscillation, a gradual energy deposition takes place and increases the interaction time. This reduces the heat input in terms of HAZ and recast layer by more than 50%, resulting in high cut edge quality and more than 70% faster cutting speed.https://www.mdpi.com/2076-3417/10/9/3052laser beam fusion cuttingdynamic beam shapingthick steelheat conductivityoscillation
spellingShingle Cindy Goppold
Thomas Pinder
Susanne Schulze
Patrick Herwig
Andrés Fabián Lasagni
Improvement of Laser Beam Fusion Cutting of Mild and Stainless Steel Due to Longitudinal, Linear Beam Oscillation
Applied Sciences
laser beam fusion cutting
dynamic beam shaping
thick steel
heat conductivity
oscillation
title Improvement of Laser Beam Fusion Cutting of Mild and Stainless Steel Due to Longitudinal, Linear Beam Oscillation
title_full Improvement of Laser Beam Fusion Cutting of Mild and Stainless Steel Due to Longitudinal, Linear Beam Oscillation
title_fullStr Improvement of Laser Beam Fusion Cutting of Mild and Stainless Steel Due to Longitudinal, Linear Beam Oscillation
title_full_unstemmed Improvement of Laser Beam Fusion Cutting of Mild and Stainless Steel Due to Longitudinal, Linear Beam Oscillation
title_short Improvement of Laser Beam Fusion Cutting of Mild and Stainless Steel Due to Longitudinal, Linear Beam Oscillation
title_sort improvement of laser beam fusion cutting of mild and stainless steel due to longitudinal linear beam oscillation
topic laser beam fusion cutting
dynamic beam shaping
thick steel
heat conductivity
oscillation
url https://www.mdpi.com/2076-3417/10/9/3052
work_keys_str_mv AT cindygoppold improvementoflaserbeamfusioncuttingofmildandstainlesssteelduetolongitudinallinearbeamoscillation
AT thomaspinder improvementoflaserbeamfusioncuttingofmildandstainlesssteelduetolongitudinallinearbeamoscillation
AT susanneschulze improvementoflaserbeamfusioncuttingofmildandstainlesssteelduetolongitudinallinearbeamoscillation
AT patrickherwig improvementoflaserbeamfusioncuttingofmildandstainlesssteelduetolongitudinallinearbeamoscillation
AT andresfabianlasagni improvementoflaserbeamfusioncuttingofmildandstainlesssteelduetolongitudinallinearbeamoscillation