The Effect of Printing Parameters on Electrical Conductivity and Mechanical Properties of PLA and ABS Based Carbon Composites in Additive Manufacturing of Upper Limb Prosthetics

Additive manufacturing technologies are dynamically developing, strongly affecting almost all fields of industry and medicine. The appearance of electrically conductive polymers has had a great impact on the prototyping process of different electrical components in the case of upper limb prosthetic...

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Main Authors: Attila Pentek, Miklos Nyitrai, Adam Schiffer, Hajnalka Abraham, Matyas Bene, Emese Molnar, Roland Told, Peter Maroti
Format: Article
Language:English
Published: MDPI AG 2020-05-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/10/5/398
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author Attila Pentek
Miklos Nyitrai
Adam Schiffer
Hajnalka Abraham
Matyas Bene
Emese Molnar
Roland Told
Peter Maroti
author_facet Attila Pentek
Miklos Nyitrai
Adam Schiffer
Hajnalka Abraham
Matyas Bene
Emese Molnar
Roland Told
Peter Maroti
author_sort Attila Pentek
collection DOAJ
description Additive manufacturing technologies are dynamically developing, strongly affecting almost all fields of industry and medicine. The appearance of electrically conductive polymers has had a great impact on the prototyping process of different electrical components in the case of upper limb prosthetic development. The widely used FFF 3D printing technology mainly uses PLA (polylactic acid) and ABS (acrylonitrile butadiene styrene) based composites, and despite their presence in the field, a detailed, critical characterization and comparison of them has not been performed yet. Our aim was to characterize two PLA and ABS based carbon composites in terms of electrical and mechanical behavior, and extend the observations with a structural and signal transfer analysis. The measurements were carried out by changing the different printing parameters, including layer resolution, printing orientation and infill density. To determine the mechanical properties, static and dynamic tests were conducted. The electrical characterization was done by measuring the resistance and signal transfer characteristics. Scanning electron microscopy was used for the structural analysis. The results proved that the printing parameters had a significant effect on the mechanical and electrical characteristics of both materials. As a major novelty, it was concluded that the ABS carbon composite has more favorable behavior in the case of additive manufacturing of electrical components of upper limb prosthetics, and they can be used as moving, rotating parts as well.
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spelling doaj.art-b002685a67cc4bcf8829b2064023aa912023-11-20T00:33:05ZengMDPI AGCrystals2073-43522020-05-0110539810.3390/cryst10050398The Effect of Printing Parameters on Electrical Conductivity and Mechanical Properties of PLA and ABS Based Carbon Composites in Additive Manufacturing of Upper Limb ProstheticsAttila Pentek0Miklos Nyitrai1Adam Schiffer2Hajnalka Abraham3Matyas Bene4Emese Molnar5Roland Told6Peter Maroti73D Printing and Visualization Centre, University of Pécs, Boszorkany str. 2, H-7624 Pécs, HungaryDepartment of Biophysics, Medical School, University of Pécs, Szigeti str. 12, H-7624 Pécs, HungaryDepartment of Technical Informatics, Faculty of Engineering and Information Technology, University of Pécs, Boszorkány str. 2, H-7624 Pécs, HungaryCentral Electron Microscope Laboratory, Medical School, University of Pécs, Szigeti str. 12, H-7624 Pécs, Hungary3D Printing and Visualization Centre, University of Pécs, Boszorkany str. 2, H-7624 Pécs, Hungary3D Printing and Visualization Centre, University of Pécs, Boszorkany str. 2, H-7624 Pécs, Hungary3D Printing and Visualization Centre, University of Pécs, Boszorkany str. 2, H-7624 Pécs, Hungary3D Printing and Visualization Centre, University of Pécs, Boszorkany str. 2, H-7624 Pécs, HungaryAdditive manufacturing technologies are dynamically developing, strongly affecting almost all fields of industry and medicine. The appearance of electrically conductive polymers has had a great impact on the prototyping process of different electrical components in the case of upper limb prosthetic development. The widely used FFF 3D printing technology mainly uses PLA (polylactic acid) and ABS (acrylonitrile butadiene styrene) based composites, and despite their presence in the field, a detailed, critical characterization and comparison of them has not been performed yet. Our aim was to characterize two PLA and ABS based carbon composites in terms of electrical and mechanical behavior, and extend the observations with a structural and signal transfer analysis. The measurements were carried out by changing the different printing parameters, including layer resolution, printing orientation and infill density. To determine the mechanical properties, static and dynamic tests were conducted. The electrical characterization was done by measuring the resistance and signal transfer characteristics. Scanning electron microscopy was used for the structural analysis. The results proved that the printing parameters had a significant effect on the mechanical and electrical characteristics of both materials. As a major novelty, it was concluded that the ABS carbon composite has more favorable behavior in the case of additive manufacturing of electrical components of upper limb prosthetics, and they can be used as moving, rotating parts as well.https://www.mdpi.com/2073-4352/10/5/398compositeadditive manufacturingABSPLAcarbonresistance
spellingShingle Attila Pentek
Miklos Nyitrai
Adam Schiffer
Hajnalka Abraham
Matyas Bene
Emese Molnar
Roland Told
Peter Maroti
The Effect of Printing Parameters on Electrical Conductivity and Mechanical Properties of PLA and ABS Based Carbon Composites in Additive Manufacturing of Upper Limb Prosthetics
Crystals
composite
additive manufacturing
ABS
PLA
carbon
resistance
title The Effect of Printing Parameters on Electrical Conductivity and Mechanical Properties of PLA and ABS Based Carbon Composites in Additive Manufacturing of Upper Limb Prosthetics
title_full The Effect of Printing Parameters on Electrical Conductivity and Mechanical Properties of PLA and ABS Based Carbon Composites in Additive Manufacturing of Upper Limb Prosthetics
title_fullStr The Effect of Printing Parameters on Electrical Conductivity and Mechanical Properties of PLA and ABS Based Carbon Composites in Additive Manufacturing of Upper Limb Prosthetics
title_full_unstemmed The Effect of Printing Parameters on Electrical Conductivity and Mechanical Properties of PLA and ABS Based Carbon Composites in Additive Manufacturing of Upper Limb Prosthetics
title_short The Effect of Printing Parameters on Electrical Conductivity and Mechanical Properties of PLA and ABS Based Carbon Composites in Additive Manufacturing of Upper Limb Prosthetics
title_sort effect of printing parameters on electrical conductivity and mechanical properties of pla and abs based carbon composites in additive manufacturing of upper limb prosthetics
topic composite
additive manufacturing
ABS
PLA
carbon
resistance
url https://www.mdpi.com/2073-4352/10/5/398
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