Electromagnetic–Computational Fluid Dynamics Couplings in Tungsten Inert Gas Welding Processes—Development of a New Linearization Procedure for the Joule Production Term

The finite volume method (FVM) was used to model a tungsten inert gas (TIG) arc welding process. A two-dimensional axisymmetric model of arc plasma integrating fluid–solid coupling was developed by solving electromagnetic and thermal equations in both the gas domain and the solid cathode. In additio...

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Main Authors: Thierry Tchoumi, François Peyraut, Rodolphe Bolot
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Applied Mechanics
Subjects:
Online Access:https://www.mdpi.com/2673-3161/5/1/8
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author Thierry Tchoumi
François Peyraut
Rodolphe Bolot
author_facet Thierry Tchoumi
François Peyraut
Rodolphe Bolot
author_sort Thierry Tchoumi
collection DOAJ
description The finite volume method (FVM) was used to model a tungsten inert gas (TIG) arc welding process. A two-dimensional axisymmetric model of arc plasma integrating fluid–solid coupling was developed by solving electromagnetic and thermal equations in both the gas domain and the solid cathode. In addition, two additional coupling equations were considered in the gaseous domain where the arc is generated. This model also included the actual geometry of torch components such as the gas diffuser, the nozzle, and the electrode. The model was assessed using numerous numerical examples related to the prediction of the argon plasma mass fraction, temperature distribution, velocity fields, pressure, and electric potential in the plasma. A new linearization method was developed for the source term in the energy conservation equation, allowing for the prediction of Joule effects without artificial conductibility. This new method enhances the efficiency of the classical approach used in the literature.
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spelling doaj.art-b02487945fce4ef8bf0bb56eb6c924942024-03-27T13:18:53ZengMDPI AGApplied Mechanics2673-31612024-02-015112114010.3390/applmech5010008Electromagnetic–Computational Fluid Dynamics Couplings in Tungsten Inert Gas Welding Processes—Development of a New Linearization Procedure for the Joule Production TermThierry Tchoumi0François Peyraut1Rodolphe Bolot2ICB, UMR 6303, UTBM, CNRS/University Bourgogne Franche-Comté, 90010 Belfort, FranceICB, UMR 6303, UTBM, CNRS/University Bourgogne Franche-Comté, 90010 Belfort, FranceICB, UMR 6303, IUT Le Creusot, CNRS/University Bourgogne Franche-Comté, 71200 Le Creusot, FranceThe finite volume method (FVM) was used to model a tungsten inert gas (TIG) arc welding process. A two-dimensional axisymmetric model of arc plasma integrating fluid–solid coupling was developed by solving electromagnetic and thermal equations in both the gas domain and the solid cathode. In addition, two additional coupling equations were considered in the gaseous domain where the arc is generated. This model also included the actual geometry of torch components such as the gas diffuser, the nozzle, and the electrode. The model was assessed using numerous numerical examples related to the prediction of the argon plasma mass fraction, temperature distribution, velocity fields, pressure, and electric potential in the plasma. A new linearization method was developed for the source term in the energy conservation equation, allowing for the prediction of Joule effects without artificial conductibility. This new method enhances the efficiency of the classical approach used in the literature.https://www.mdpi.com/2673-3161/5/1/8TIG weldingelectric arcfinite volume methodfluid–solid couplinglinearization method
spellingShingle Thierry Tchoumi
François Peyraut
Rodolphe Bolot
Electromagnetic–Computational Fluid Dynamics Couplings in Tungsten Inert Gas Welding Processes—Development of a New Linearization Procedure for the Joule Production Term
Applied Mechanics
TIG welding
electric arc
finite volume method
fluid–solid coupling
linearization method
title Electromagnetic–Computational Fluid Dynamics Couplings in Tungsten Inert Gas Welding Processes—Development of a New Linearization Procedure for the Joule Production Term
title_full Electromagnetic–Computational Fluid Dynamics Couplings in Tungsten Inert Gas Welding Processes—Development of a New Linearization Procedure for the Joule Production Term
title_fullStr Electromagnetic–Computational Fluid Dynamics Couplings in Tungsten Inert Gas Welding Processes—Development of a New Linearization Procedure for the Joule Production Term
title_full_unstemmed Electromagnetic–Computational Fluid Dynamics Couplings in Tungsten Inert Gas Welding Processes—Development of a New Linearization Procedure for the Joule Production Term
title_short Electromagnetic–Computational Fluid Dynamics Couplings in Tungsten Inert Gas Welding Processes—Development of a New Linearization Procedure for the Joule Production Term
title_sort electromagnetic computational fluid dynamics couplings in tungsten inert gas welding processes development of a new linearization procedure for the joule production term
topic TIG welding
electric arc
finite volume method
fluid–solid coupling
linearization method
url https://www.mdpi.com/2673-3161/5/1/8
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AT francoispeyraut electromagneticcomputationalfluiddynamicscouplingsintungsteninertgasweldingprocessesdevelopmentofanewlinearizationprocedureforthejouleproductionterm
AT rodolphebolot electromagneticcomputationalfluiddynamicscouplingsintungsteninertgasweldingprocessesdevelopmentofanewlinearizationprocedureforthejouleproductionterm