Eco-Friendly Fired Brick Produced from Industrial Ash and Natural Clay: A Study of Waste Reuse

Bottom ash (BA) is an industrial solid waste formed by the burning of coal. The environmental problems and storage costs caused by this waste increase with every passing day. In this study, the use of BA as an additive (clay substitute) in fired brick production was investigated. The study consisted...

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Main Authors: Neslihan Doğan-Sağlamtimur, Ahmet Bilgil, Magdalena Szechyńska-Hebda, Sławomir Parzych, Marek Hebda
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/4/877
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author Neslihan Doğan-Sağlamtimur
Ahmet Bilgil
Magdalena Szechyńska-Hebda
Sławomir Parzych
Marek Hebda
author_facet Neslihan Doğan-Sağlamtimur
Ahmet Bilgil
Magdalena Szechyńska-Hebda
Sławomir Parzych
Marek Hebda
author_sort Neslihan Doğan-Sağlamtimur
collection DOAJ
description Bottom ash (BA) is an industrial solid waste formed by the burning of coal. The environmental problems and storage costs caused by this waste increase with every passing day. In this study, the use of BA as an additive (clay substitute) in fired brick production was investigated. The study consisted of two stages. In the first stage, cylinder blocks were produced from clay used in brick production. The second stage was the examination of the experimental substitution of clay with 10, 20, 30 and 40% BA. Samples were fired at 900, 1000, 1100 and 1150 °C to produce fired brick samples. The unit weight, compressive strength (before and after freeze–thawing) and water absorption were analyzed for the samples. The unit weight values decreased in the samples containing BA. The mechanical properties met the conditions prescribed in the relevant standards; i.e., all of the samples fired at 1100 and 1150 °C had a sufficient compressive strength over 20 MPa. The high potential of fired bricks for the construction industry was proved. BA can be used as a clay substitute, while the developed protocol can be used to effectively produce fired bricks.
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spelling doaj.art-b0353a37672f4def954e8cebd0120dac2023-12-11T16:53:09ZengMDPI AGMaterials1996-19442021-02-0114487710.3390/ma14040877Eco-Friendly Fired Brick Produced from Industrial Ash and Natural Clay: A Study of Waste ReuseNeslihan Doğan-Sağlamtimur0Ahmet Bilgil1Magdalena Szechyńska-Hebda2Sławomir Parzych3Marek Hebda4Department of Environmental Engineering, Niğde Ömer Halisdemir University, 51240 Niğde, TurkeyDepartment of Civil Engineering, Niğde Ömer Halisdemir University, 51240 Niğde, TurkeyThe <i>Franciszek Górski</i> Institute of Plant Physiology Polish Academy of Sciences, Niezapominajek 21, 30-239 Cracow, PolandInstitute of Materials Engineering, Faculty of Material Engineering and Physics, Cracow University of Technology, Warszawska 24, 31-155 Cracow, PolandInstitute of Materials Engineering, Faculty of Material Engineering and Physics, Cracow University of Technology, Warszawska 24, 31-155 Cracow, PolandBottom ash (BA) is an industrial solid waste formed by the burning of coal. The environmental problems and storage costs caused by this waste increase with every passing day. In this study, the use of BA as an additive (clay substitute) in fired brick production was investigated. The study consisted of two stages. In the first stage, cylinder blocks were produced from clay used in brick production. The second stage was the examination of the experimental substitution of clay with 10, 20, 30 and 40% BA. Samples were fired at 900, 1000, 1100 and 1150 °C to produce fired brick samples. The unit weight, compressive strength (before and after freeze–thawing) and water absorption were analyzed for the samples. The unit weight values decreased in the samples containing BA. The mechanical properties met the conditions prescribed in the relevant standards; i.e., all of the samples fired at 1100 and 1150 °C had a sufficient compressive strength over 20 MPa. The high potential of fired bricks for the construction industry was proved. BA can be used as a clay substitute, while the developed protocol can be used to effectively produce fired bricks.https://www.mdpi.com/1996-1944/14/4/877bottom ashclayenvironmentfired brickreusewaste
spellingShingle Neslihan Doğan-Sağlamtimur
Ahmet Bilgil
Magdalena Szechyńska-Hebda
Sławomir Parzych
Marek Hebda
Eco-Friendly Fired Brick Produced from Industrial Ash and Natural Clay: A Study of Waste Reuse
Materials
bottom ash
clay
environment
fired brick
reuse
waste
title Eco-Friendly Fired Brick Produced from Industrial Ash and Natural Clay: A Study of Waste Reuse
title_full Eco-Friendly Fired Brick Produced from Industrial Ash and Natural Clay: A Study of Waste Reuse
title_fullStr Eco-Friendly Fired Brick Produced from Industrial Ash and Natural Clay: A Study of Waste Reuse
title_full_unstemmed Eco-Friendly Fired Brick Produced from Industrial Ash and Natural Clay: A Study of Waste Reuse
title_short Eco-Friendly Fired Brick Produced from Industrial Ash and Natural Clay: A Study of Waste Reuse
title_sort eco friendly fired brick produced from industrial ash and natural clay a study of waste reuse
topic bottom ash
clay
environment
fired brick
reuse
waste
url https://www.mdpi.com/1996-1944/14/4/877
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AT ahmetbilgil ecofriendlyfiredbrickproducedfromindustrialashandnaturalclayastudyofwastereuse
AT magdalenaszechynskahebda ecofriendlyfiredbrickproducedfromindustrialashandnaturalclayastudyofwastereuse
AT sławomirparzych ecofriendlyfiredbrickproducedfromindustrialashandnaturalclayastudyofwastereuse
AT marekhebda ecofriendlyfiredbrickproducedfromindustrialashandnaturalclayastudyofwastereuse