Tool speed and polarity effects in micro-EDM drilling of 316L stainless steel

This paper focuses on the issues of Resistor-Capacitor-based Electrical Discharge Micro-Machining process and investigates the effects of tool speed and polarity on the performance measures such as Tool Wear Rate, Material Removal Rate, Overcut and Taper Angle by drilling on 316L Stainless Steel. Ta...

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Main Authors: J. Cyril Pilligrin, P. Asokan, J. Jerald, G. Kanagaraj, J. Mukund Nilakantan, Izabela Nielsen
Format: Article
Language:English
Published: Taylor & Francis Group 2017-01-01
Series:Production and Manufacturing Research: An Open Access Journal
Subjects:
Online Access:http://dx.doi.org/10.1080/21693277.2017.1357055
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author J. Cyril Pilligrin
P. Asokan
J. Jerald
G. Kanagaraj
J. Mukund Nilakantan
Izabela Nielsen
author_facet J. Cyril Pilligrin
P. Asokan
J. Jerald
G. Kanagaraj
J. Mukund Nilakantan
Izabela Nielsen
author_sort J. Cyril Pilligrin
collection DOAJ
description This paper focuses on the issues of Resistor-Capacitor-based Electrical Discharge Micro-Machining process and investigates the effects of tool speed and polarity on the performance measures such as Tool Wear Rate, Material Removal Rate, Overcut and Taper Angle by drilling on 316L Stainless Steel. Taguchi’s L54 mixed orthogonal array design is employed to conduct experiments by varying tool polarity at two levels and voltage, capacitance, spindle speed at three levels. The cause and effect relationship between the experimental factors and responses are analysed and discussed using Factorial Analysis of Variance technique. Optimum combinations of machining parameters are also evaluated using Taguchi-based Grey Relational Analysis, by considering grey relational grade matrix and influence of process parameters on the responses. Further, microscopic analysis is done to identify the micro-voids, globular formation, and cracks present on the surface of the hole produced under various machining conditions.
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spelling doaj.art-b05ec8719e2c44cdae5da1f2c33279662022-12-22T02:57:21ZengTaylor & Francis GroupProduction and Manufacturing Research: An Open Access Journal2169-32772017-01-01519911710.1080/21693277.2017.13570551357055Tool speed and polarity effects in micro-EDM drilling of 316L stainless steelJ. Cyril Pilligrin0P. Asokan1J. Jerald2G. Kanagaraj3J. Mukund Nilakantan4Izabela Nielsen5National Institute of TechnologyNational Institute of TechnologyNational Institute of TechnologyThiagarajar College of EngineeringAalborg UniversityAalborg UniversityThis paper focuses on the issues of Resistor-Capacitor-based Electrical Discharge Micro-Machining process and investigates the effects of tool speed and polarity on the performance measures such as Tool Wear Rate, Material Removal Rate, Overcut and Taper Angle by drilling on 316L Stainless Steel. Taguchi’s L54 mixed orthogonal array design is employed to conduct experiments by varying tool polarity at two levels and voltage, capacitance, spindle speed at three levels. The cause and effect relationship between the experimental factors and responses are analysed and discussed using Factorial Analysis of Variance technique. Optimum combinations of machining parameters are also evaluated using Taguchi-based Grey Relational Analysis, by considering grey relational grade matrix and influence of process parameters on the responses. Further, microscopic analysis is done to identify the micro-voids, globular formation, and cracks present on the surface of the hole produced under various machining conditions.http://dx.doi.org/10.1080/21693277.2017.1357055Micro-machiningEDMpolarityTaguchigrey relational analysis
spellingShingle J. Cyril Pilligrin
P. Asokan
J. Jerald
G. Kanagaraj
J. Mukund Nilakantan
Izabela Nielsen
Tool speed and polarity effects in micro-EDM drilling of 316L stainless steel
Production and Manufacturing Research: An Open Access Journal
Micro-machining
EDM
polarity
Taguchi
grey relational analysis
title Tool speed and polarity effects in micro-EDM drilling of 316L stainless steel
title_full Tool speed and polarity effects in micro-EDM drilling of 316L stainless steel
title_fullStr Tool speed and polarity effects in micro-EDM drilling of 316L stainless steel
title_full_unstemmed Tool speed and polarity effects in micro-EDM drilling of 316L stainless steel
title_short Tool speed and polarity effects in micro-EDM drilling of 316L stainless steel
title_sort tool speed and polarity effects in micro edm drilling of 316l stainless steel
topic Micro-machining
EDM
polarity
Taguchi
grey relational analysis
url http://dx.doi.org/10.1080/21693277.2017.1357055
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