High Densification of Tungsten via Hot Pressing at 1300 °C in Carbon Presence

A reactive sintering technique with a small addition of carbon (up to 1.9 wt.%) has been used for tungsten powder consolidation. The process allowed procurement of the nonporous and fully densified material at 1300 °C and 30 MPa in 12 min. The SEM and EDX analysis showed that the milling of 5 μm tun...

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Main Authors: Oleksii Popov, Vladimir Vishnyakov
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/10/3641
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author Oleksii Popov
Vladimir Vishnyakov
author_facet Oleksii Popov
Vladimir Vishnyakov
author_sort Oleksii Popov
collection DOAJ
description A reactive sintering technique with a small addition of carbon (up to 1.9 wt.%) has been used for tungsten powder consolidation. The process allowed procurement of the nonporous and fully densified material at 1300 °C and 30 MPa in 12 min. The SEM and EDX analysis showed that the milling of 5 μm tungsten powder with 0.6, 1.3, and 1.9 wt.% of carbon in a planetary mill led to the formation of the nanostructured mix, which appears to be W-C nanopowder surrounding tungsten grains. X-Ray Diffractometry data indicated tungsten hemicarbide (W<sub>2</sub>C) nucleation during the hot pressing of the milled powders. The exothermic reaction 2W + C → W<sub>2</sub>C occurs during the sintering process and promotes charge densification. The Vickers hardness and indentation toughness of W-1.3 wt.%C composition reached 5.7 GPa and 12.6 MPa∙m<sup>1/2</sup>, respectively. High toughness and high material densification allow proposing the W-WC<sub>2</sub> for use as a plasma-facing material in fusion applications.
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spelling doaj.art-b066c2513e5946a4a4bceed07923c7af2023-11-23T11:58:25ZengMDPI AGMaterials1996-19442022-05-011510364110.3390/ma15103641High Densification of Tungsten via Hot Pressing at 1300 °C in Carbon PresenceOleksii Popov0Vladimir Vishnyakov1Metal Physics Department, Faculty of Physics, Taras Shevchenko National University of Kyiv, 01033 Kyiv, UkraineInstitute for Materials Research, University of Huddersfield, Huddersfield HD1 3DH, UKA reactive sintering technique with a small addition of carbon (up to 1.9 wt.%) has been used for tungsten powder consolidation. The process allowed procurement of the nonporous and fully densified material at 1300 °C and 30 MPa in 12 min. The SEM and EDX analysis showed that the milling of 5 μm tungsten powder with 0.6, 1.3, and 1.9 wt.% of carbon in a planetary mill led to the formation of the nanostructured mix, which appears to be W-C nanopowder surrounding tungsten grains. X-Ray Diffractometry data indicated tungsten hemicarbide (W<sub>2</sub>C) nucleation during the hot pressing of the milled powders. The exothermic reaction 2W + C → W<sub>2</sub>C occurs during the sintering process and promotes charge densification. The Vickers hardness and indentation toughness of W-1.3 wt.%C composition reached 5.7 GPa and 12.6 MPa∙m<sup>1/2</sup>, respectively. High toughness and high material densification allow proposing the W-WC<sub>2</sub> for use as a plasma-facing material in fusion applications.https://www.mdpi.com/1996-1944/15/10/3641tungstenreactive hot pressingpowder millingdensification kineticstungsten hemicarbideplasma-facing material
spellingShingle Oleksii Popov
Vladimir Vishnyakov
High Densification of Tungsten via Hot Pressing at 1300 °C in Carbon Presence
Materials
tungsten
reactive hot pressing
powder milling
densification kinetics
tungsten hemicarbide
plasma-facing material
title High Densification of Tungsten via Hot Pressing at 1300 °C in Carbon Presence
title_full High Densification of Tungsten via Hot Pressing at 1300 °C in Carbon Presence
title_fullStr High Densification of Tungsten via Hot Pressing at 1300 °C in Carbon Presence
title_full_unstemmed High Densification of Tungsten via Hot Pressing at 1300 °C in Carbon Presence
title_short High Densification of Tungsten via Hot Pressing at 1300 °C in Carbon Presence
title_sort high densification of tungsten via hot pressing at 1300 °c in carbon presence
topic tungsten
reactive hot pressing
powder milling
densification kinetics
tungsten hemicarbide
plasma-facing material
url https://www.mdpi.com/1996-1944/15/10/3641
work_keys_str_mv AT oleksiipopov highdensificationoftungstenviahotpressingat1300cincarbonpresence
AT vladimirvishnyakov highdensificationoftungstenviahotpressingat1300cincarbonpresence