Conjugate Heat Transfer Modeling of a Cold Plate Design for Hybrid-Cooled Data Centers

Liquid-cooled servers can be deployed to reduce the energy consumption and environmental footprint of hybrid-cooled data centers. A computational fluid dynamics (CFD) model can bring extremely useful insights and results for thermal simulations of air- and liquid-cooled servers in a single environme...

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Main Authors: Aras Dogan, Sibel Yilmaz, Mustafa Kuzay, Dirk-Jan Korpershoek, Jeroen Burks, Ender Demirel
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/7/3088
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author Aras Dogan
Sibel Yilmaz
Mustafa Kuzay
Dirk-Jan Korpershoek
Jeroen Burks
Ender Demirel
author_facet Aras Dogan
Sibel Yilmaz
Mustafa Kuzay
Dirk-Jan Korpershoek
Jeroen Burks
Ender Demirel
author_sort Aras Dogan
collection DOAJ
description Liquid-cooled servers can be deployed to reduce the energy consumption and environmental footprint of hybrid-cooled data centers. A computational fluid dynamics (CFD) model can bring extremely useful insights and results for thermal simulations of air- and liquid-cooled servers in a single environment. In this study, a conjugate heat transfer (CHT) numerical model is developed and validated with experimental data to simulate heat transfer from the CPU to the air and cold plate considering the effect of thermal paste. The cooling performance of an in-house developed cold plate design is thoroughly investigated via the validated CHT model. A dataset containing one hundred samples of various flow, thermal and workload conditions was generated using the Latin hypercube sampling (LHS) method, which was further utilized in the series of CHT simulations. Finally, a novel empirical equation is proposed for the prediction of heat transfer from the CPU to the air. The accuracy of the proposed equation is confirmed by comparing estimated and simulated results for a test dataset. A thermal analysis of a rack containing air and liquid-cooled servers is performed using the presented approach. The simulation results reveal that the proposed compact model can be used reliably for the thermal simulation of a hybrid-cooled data center.
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spelling doaj.art-b090824833814d09b356d2f11505c5b52023-11-17T16:37:16ZengMDPI AGEnergies1996-10732023-03-01167308810.3390/en16073088Conjugate Heat Transfer Modeling of a Cold Plate Design for Hybrid-Cooled Data CentersAras Dogan0Sibel Yilmaz1Mustafa Kuzay2Dirk-Jan Korpershoek3Jeroen Burks4Ender Demirel5Design and Simulation Technologies Inc., Eskisehir 26480, TurkeyDesign and Simulation Technologies Inc., Eskisehir 26480, TurkeyDesign and Simulation Technologies Inc., Eskisehir 26480, TurkeyBlockheating B.V., Terweijerweg 25, 6413 PC Heerlen, The NetherlandsBlockheating B.V., Terweijerweg 25, 6413 PC Heerlen, The NetherlandsDesign and Simulation Technologies Inc., Eskisehir 26480, TurkeyLiquid-cooled servers can be deployed to reduce the energy consumption and environmental footprint of hybrid-cooled data centers. A computational fluid dynamics (CFD) model can bring extremely useful insights and results for thermal simulations of air- and liquid-cooled servers in a single environment. In this study, a conjugate heat transfer (CHT) numerical model is developed and validated with experimental data to simulate heat transfer from the CPU to the air and cold plate considering the effect of thermal paste. The cooling performance of an in-house developed cold plate design is thoroughly investigated via the validated CHT model. A dataset containing one hundred samples of various flow, thermal and workload conditions was generated using the Latin hypercube sampling (LHS) method, which was further utilized in the series of CHT simulations. Finally, a novel empirical equation is proposed for the prediction of heat transfer from the CPU to the air. The accuracy of the proposed equation is confirmed by comparing estimated and simulated results for a test dataset. A thermal analysis of a rack containing air and liquid-cooled servers is performed using the presented approach. The simulation results reveal that the proposed compact model can be used reliably for the thermal simulation of a hybrid-cooled data center.https://www.mdpi.com/1996-1073/16/7/3088data centerwaste heatconjugate heat transfercold plateopen compute projectOpenFOAM
spellingShingle Aras Dogan
Sibel Yilmaz
Mustafa Kuzay
Dirk-Jan Korpershoek
Jeroen Burks
Ender Demirel
Conjugate Heat Transfer Modeling of a Cold Plate Design for Hybrid-Cooled Data Centers
Energies
data center
waste heat
conjugate heat transfer
cold plate
open compute project
OpenFOAM
title Conjugate Heat Transfer Modeling of a Cold Plate Design for Hybrid-Cooled Data Centers
title_full Conjugate Heat Transfer Modeling of a Cold Plate Design for Hybrid-Cooled Data Centers
title_fullStr Conjugate Heat Transfer Modeling of a Cold Plate Design for Hybrid-Cooled Data Centers
title_full_unstemmed Conjugate Heat Transfer Modeling of a Cold Plate Design for Hybrid-Cooled Data Centers
title_short Conjugate Heat Transfer Modeling of a Cold Plate Design for Hybrid-Cooled Data Centers
title_sort conjugate heat transfer modeling of a cold plate design for hybrid cooled data centers
topic data center
waste heat
conjugate heat transfer
cold plate
open compute project
OpenFOAM
url https://www.mdpi.com/1996-1073/16/7/3088
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