Investigation on microstructural features and tensile shear fracture properties of resistance spot welded advanced high strength dual phase steel sheets in lap joint configuration for automotive frame applications

The main objective of this research paper is to study the microstructural features and mechanical properties of resistance spot welded advanced high-strength steel of dual phase grade in lap joint configuration which is mainly employed in sheet form for fabrication of the automotive structure. Resis...

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Main Authors: Rajarajan Chakkaravarthi, Sivaraj Paramasivam, Sonar Tushar, Raja Selvaraj, Mathiazhagan Nallusamy
Format: Article
Language:English
Published: De Gruyter 2022-04-01
Series:Journal of the Mechanical Behavior of Materials
Subjects:
Online Access:https://doi.org/10.1515/jmbm-2022-0006
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author Rajarajan Chakkaravarthi
Sivaraj Paramasivam
Sonar Tushar
Raja Selvaraj
Mathiazhagan Nallusamy
author_facet Rajarajan Chakkaravarthi
Sivaraj Paramasivam
Sonar Tushar
Raja Selvaraj
Mathiazhagan Nallusamy
author_sort Rajarajan Chakkaravarthi
collection DOAJ
description The main objective of this research paper is to study the microstructural features and mechanical properties of resistance spot welded advanced high-strength steel of dual phase grade in lap joint configuration which is mainly employed in sheet form for fabrication of the automotive structure. Resistance spot welding (RSW) being a solid-state welding (SSW) process is used to overcome the problems in fusion welding of AHSS-DP steel such as heat affected zone (HAZ) softening, solidification cracking and distortion which significantly deteriorates the mechanical properties of AHSS-DP800 steel joints. The straight lap (SL-TSFL) and cross lap tensile shear fracture load (CL-TSFL) of spot joints were evaluated. Optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques were used to characterize the weld nugget. The X-ray diffraction (XRD) results are also presented for phase identification in the weld nugget. The fracture surface of failed TSFL specimens was analyzed using SEM. The lap joints made using RSW disclosed superior SL-TSFL, CL-TSFL, and WNZH of 21.7 kN, 17.65 kN, and 589 HV0.5 The superior joint strength and hardness of the weld nugget zone are correlated to the evolution of lath martensite in the nugget zone.
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spelling doaj.art-b0b10989db3746eeb71cc5ac6a755d012022-12-22T03:51:06ZengDe GruyterJournal of the Mechanical Behavior of Materials0334-89382191-02432022-04-01311526310.1515/jmbm-2022-0006Investigation on microstructural features and tensile shear fracture properties of resistance spot welded advanced high strength dual phase steel sheets in lap joint configuration for automotive frame applicationsRajarajan Chakkaravarthi0Sivaraj Paramasivam1Sonar Tushar2Raja Selvaraj3Mathiazhagan Nallusamy4Department of Mechanical Engineering, Meenakshi Ramaswamy Engineering College, Thathanur-621804, Tamil Nadu State, IndiaCentre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar –608 002, Tamil Nadu State, IndiaCentre for Welding and Additive Manufacturing (C-WAM), Department of Mechanical Engineering, G. S. Mandal’s Maharashtra Institute of Technology, Aurangabad-431010, Maharashtra State, IndiaCentral Library, Alagppa University, Karaikudi –630 003, Tamil Nadu State, IndiaDepartment of Mechanical Engineering, Meenakshi Ramaswamy Engineering College, Thathanur-621804, Tamil Nadu State, IndiaThe main objective of this research paper is to study the microstructural features and mechanical properties of resistance spot welded advanced high-strength steel of dual phase grade in lap joint configuration which is mainly employed in sheet form for fabrication of the automotive structure. Resistance spot welding (RSW) being a solid-state welding (SSW) process is used to overcome the problems in fusion welding of AHSS-DP steel such as heat affected zone (HAZ) softening, solidification cracking and distortion which significantly deteriorates the mechanical properties of AHSS-DP800 steel joints. The straight lap (SL-TSFL) and cross lap tensile shear fracture load (CL-TSFL) of spot joints were evaluated. Optical microscopy (OM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques were used to characterize the weld nugget. The X-ray diffraction (XRD) results are also presented for phase identification in the weld nugget. The fracture surface of failed TSFL specimens was analyzed using SEM. The lap joints made using RSW disclosed superior SL-TSFL, CL-TSFL, and WNZH of 21.7 kN, 17.65 kN, and 589 HV0.5 The superior joint strength and hardness of the weld nugget zone are correlated to the evolution of lath martensite in the nugget zone.https://doi.org/10.1515/jmbm-2022-0006resistance spot weldingadvanced high strength steeltensile shear fracture loadmicrohardnessmicrostructure
spellingShingle Rajarajan Chakkaravarthi
Sivaraj Paramasivam
Sonar Tushar
Raja Selvaraj
Mathiazhagan Nallusamy
Investigation on microstructural features and tensile shear fracture properties of resistance spot welded advanced high strength dual phase steel sheets in lap joint configuration for automotive frame applications
Journal of the Mechanical Behavior of Materials
resistance spot welding
advanced high strength steel
tensile shear fracture load
microhardness
microstructure
title Investigation on microstructural features and tensile shear fracture properties of resistance spot welded advanced high strength dual phase steel sheets in lap joint configuration for automotive frame applications
title_full Investigation on microstructural features and tensile shear fracture properties of resistance spot welded advanced high strength dual phase steel sheets in lap joint configuration for automotive frame applications
title_fullStr Investigation on microstructural features and tensile shear fracture properties of resistance spot welded advanced high strength dual phase steel sheets in lap joint configuration for automotive frame applications
title_full_unstemmed Investigation on microstructural features and tensile shear fracture properties of resistance spot welded advanced high strength dual phase steel sheets in lap joint configuration for automotive frame applications
title_short Investigation on microstructural features and tensile shear fracture properties of resistance spot welded advanced high strength dual phase steel sheets in lap joint configuration for automotive frame applications
title_sort investigation on microstructural features and tensile shear fracture properties of resistance spot welded advanced high strength dual phase steel sheets in lap joint configuration for automotive frame applications
topic resistance spot welding
advanced high strength steel
tensile shear fracture load
microhardness
microstructure
url https://doi.org/10.1515/jmbm-2022-0006
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