A Two-Dimensional Wireless and Passive Sensor for Stress Monitoring

A new two-dimensional wireless and passive stress sensor using the inverse magnetostrictive effect is proposed, designed, analyzed, fabricated, and tested in this work. Three pieces of magnetostrictive material are bonded on the surface of a smart elastomer structure base to form the sensor. Using t...

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Main Authors: Yisong Tan, Jianhua Zhu, Limin Ren
Format: Article
Language:English
Published: MDPI AG 2019-01-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/19/1/135
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author Yisong Tan
Jianhua Zhu
Limin Ren
author_facet Yisong Tan
Jianhua Zhu
Limin Ren
author_sort Yisong Tan
collection DOAJ
description A new two-dimensional wireless and passive stress sensor using the inverse magnetostrictive effect is proposed, designed, analyzed, fabricated, and tested in this work. Three pieces of magnetostrictive material are bonded on the surface of a smart elastomer structure base to form the sensor. Using the external load, an amplitude change in the higher-order harmonic signal of the magnetic material is detected (as a result of the passive variation of the magnetic permeability wirelessly). The finite element method (FEM) is used to accomplish the design and analysis process. The strain-sensitive regions of the tension and torque are distributed at different locations, following the FEM analysis. After the fabrication of a sensor prototype, the mechanical output performance is measured. The effective measurement range is 0–40 N and 0–4 N·M under tension and torque, respectively. Finally, the error of the sensor after calibration and decoupling for Fx is 3.4% and for Tx is 4.2% under a compound test load (35 N and 3.5 N·M). The proposed sensor exhibits the merits of being passive and wireless, and has an ingenious structure. This passive and wireless sensor is useful for the long-term detection of mechanical loading within a moving object, and can even potentially be used for tracing dangerous overloads and for preventing implant failures by monitoring the deformation of implants in the human body.
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spelling doaj.art-b0c727a423e243a695151870cf1517302022-12-22T01:56:20ZengMDPI AGSensors1424-82202019-01-0119113510.3390/s19010135s19010135A Two-Dimensional Wireless and Passive Sensor for Stress MonitoringYisong Tan0Jianhua Zhu1Limin Ren2School of Mechanical Engineering, Northeast Electric Power University, Jilin 132012, ChinaSchool of Mechanical Engineering, Northeast Electric Power University, Jilin 132012, ChinaSchool of Mechanical Engineering, Northeast Electric Power University, Jilin 132012, ChinaA new two-dimensional wireless and passive stress sensor using the inverse magnetostrictive effect is proposed, designed, analyzed, fabricated, and tested in this work. Three pieces of magnetostrictive material are bonded on the surface of a smart elastomer structure base to form the sensor. Using the external load, an amplitude change in the higher-order harmonic signal of the magnetic material is detected (as a result of the passive variation of the magnetic permeability wirelessly). The finite element method (FEM) is used to accomplish the design and analysis process. The strain-sensitive regions of the tension and torque are distributed at different locations, following the FEM analysis. After the fabrication of a sensor prototype, the mechanical output performance is measured. The effective measurement range is 0–40 N and 0–4 N·M under tension and torque, respectively. Finally, the error of the sensor after calibration and decoupling for Fx is 3.4% and for Tx is 4.2% under a compound test load (35 N and 3.5 N·M). The proposed sensor exhibits the merits of being passive and wireless, and has an ingenious structure. This passive and wireless sensor is useful for the long-term detection of mechanical loading within a moving object, and can even potentially be used for tracing dangerous overloads and for preventing implant failures by monitoring the deformation of implants in the human body.http://www.mdpi.com/1424-8220/19/1/135passive and wireless sensorstress monitoringmagnetic materialsmart structurefinite element analysis
spellingShingle Yisong Tan
Jianhua Zhu
Limin Ren
A Two-Dimensional Wireless and Passive Sensor for Stress Monitoring
Sensors
passive and wireless sensor
stress monitoring
magnetic material
smart structure
finite element analysis
title A Two-Dimensional Wireless and Passive Sensor for Stress Monitoring
title_full A Two-Dimensional Wireless and Passive Sensor for Stress Monitoring
title_fullStr A Two-Dimensional Wireless and Passive Sensor for Stress Monitoring
title_full_unstemmed A Two-Dimensional Wireless and Passive Sensor for Stress Monitoring
title_short A Two-Dimensional Wireless and Passive Sensor for Stress Monitoring
title_sort two dimensional wireless and passive sensor for stress monitoring
topic passive and wireless sensor
stress monitoring
magnetic material
smart structure
finite element analysis
url http://www.mdpi.com/1424-8220/19/1/135
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AT jianhuazhu atwodimensionalwirelessandpassivesensorforstressmonitoring
AT liminren atwodimensionalwirelessandpassivesensorforstressmonitoring
AT yisongtan twodimensionalwirelessandpassivesensorforstressmonitoring
AT jianhuazhu twodimensionalwirelessandpassivesensorforstressmonitoring
AT liminren twodimensionalwirelessandpassivesensorforstressmonitoring