Process Optimization for Compression Molding of Carbon Fiber–Reinforced Thermosetting Polymer

To enhance the quality and mechanical performance of a carbon fiber−reinforced polymer (CFRP) workpiece, this paper prepares a polyacrylonitrile (PAN)-based carbon fiber−reinforced thermosetting polymer (CFRTP) laminated board through compression molding, and carries out orthogon...

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Main Authors: Jiuming Xie, Shiyu Wang, Zhongbao Cui, Jin Wu
Format: Article
Language:English
Published: MDPI AG 2019-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/12/15/2430
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author Jiuming Xie
Shiyu Wang
Zhongbao Cui
Jin Wu
author_facet Jiuming Xie
Shiyu Wang
Zhongbao Cui
Jin Wu
author_sort Jiuming Xie
collection DOAJ
description To enhance the quality and mechanical performance of a carbon fiber−reinforced polymer (CFRP) workpiece, this paper prepares a polyacrylonitrile (PAN)-based carbon fiber−reinforced thermosetting polymer (CFRTP) laminated board through compression molding, and carries out orthogonal tests and single-factor tests to disclose the effects of different process parameters (i.e., compression temperature, compression pressure, pressure-holding time, and cooling rate) on the mechanical performance of the CFRTP workpieces. Moreover, the process parameters of compression molding were optimized based on the test results. The research results show that: The process parameters of compression molding can be ranked as compression temperature, pressure-holding time, compression pressure, cooling rate, and mold-opening temperature, in descending order of the impact on the mechanical property of the CFRTP; the optimal process parameters for compression molding include a compression temperature of 150 °C, a pressure-holding time of 20 min, a compression pressure of 50 T, a cooling rate of 3.5 °C/min, and a mold-opening temperature of 80 °C. Under this parameter combination, the tensile strength, bending strength, and the interlaminar shear strength (ILSS) of the samples were, respectively, 785.28, 680.36, and 66.15 MPa.
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spelling doaj.art-b0f76d1b655d41b298c66337ef2420722022-12-22T03:40:42ZengMDPI AGMaterials1996-19442019-07-011215243010.3390/ma12152430ma12152430Process Optimization for Compression Molding of Carbon Fiber–Reinforced Thermosetting PolymerJiuming Xie0Shiyu Wang1Zhongbao Cui2Jin Wu3School of Mechanical Engineering, Tianjin University; Tianjin 300072, ChinaSchool of Mechanical Engineering, Tianjin University; Tianjin 300072, ChinaTianjin Sinotech Industry Co., Ltd., Tianjin 301700, ChinaSchool of Mechanical Engineering, Tianjin Sino-German University of Applied Science; Tianjin 300350, ChinaTo enhance the quality and mechanical performance of a carbon fiber−reinforced polymer (CFRP) workpiece, this paper prepares a polyacrylonitrile (PAN)-based carbon fiber−reinforced thermosetting polymer (CFRTP) laminated board through compression molding, and carries out orthogonal tests and single-factor tests to disclose the effects of different process parameters (i.e., compression temperature, compression pressure, pressure-holding time, and cooling rate) on the mechanical performance of the CFRTP workpieces. Moreover, the process parameters of compression molding were optimized based on the test results. The research results show that: The process parameters of compression molding can be ranked as compression temperature, pressure-holding time, compression pressure, cooling rate, and mold-opening temperature, in descending order of the impact on the mechanical property of the CFRTP; the optimal process parameters for compression molding include a compression temperature of 150 °C, a pressure-holding time of 20 min, a compression pressure of 50 T, a cooling rate of 3.5 °C/min, and a mold-opening temperature of 80 °C. Under this parameter combination, the tensile strength, bending strength, and the interlaminar shear strength (ILSS) of the samples were, respectively, 785.28, 680.36, and 66.15 MPa.https://www.mdpi.com/1996-1944/12/15/2430PAN-based CFRTPcompression moldingtestoptimization of process parameters
spellingShingle Jiuming Xie
Shiyu Wang
Zhongbao Cui
Jin Wu
Process Optimization for Compression Molding of Carbon Fiber–Reinforced Thermosetting Polymer
Materials
PAN-based CFRTP
compression molding
test
optimization of process parameters
title Process Optimization for Compression Molding of Carbon Fiber–Reinforced Thermosetting Polymer
title_full Process Optimization for Compression Molding of Carbon Fiber–Reinforced Thermosetting Polymer
title_fullStr Process Optimization for Compression Molding of Carbon Fiber–Reinforced Thermosetting Polymer
title_full_unstemmed Process Optimization for Compression Molding of Carbon Fiber–Reinforced Thermosetting Polymer
title_short Process Optimization for Compression Molding of Carbon Fiber–Reinforced Thermosetting Polymer
title_sort process optimization for compression molding of carbon fiber reinforced thermosetting polymer
topic PAN-based CFRTP
compression molding
test
optimization of process parameters
url https://www.mdpi.com/1996-1944/12/15/2430
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