Processing High-Solid and High-Ammonia Rich Manures in a Two-Stage (Liquid-Solid) Low-Temperature Anaerobic Digestion Process: <i>Start-Up and Operating Strategies</i>

Globally, livestock and poultry production leads to total emissions of 7.1 Gigatonnes of CO<sub>2</sub>-equiv per year, representing 14.5% of all anthropogenic greenhouse gas emissions. Anaerobic digestion (AD) is one of the sustainable approaches to generate methane (CH<sub>4</...

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Main Authors: Prativa Mahato, Bernard Goyette, Md. Saifur Rahaman, Rajinikanth Rajagopal
Format: Article
Language:English
Published: MDPI AG 2020-07-01
Series:Bioengineering
Subjects:
Online Access:https://www.mdpi.com/2306-5354/7/3/80
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author Prativa Mahato
Bernard Goyette
Md. Saifur Rahaman
Rajinikanth Rajagopal
author_facet Prativa Mahato
Bernard Goyette
Md. Saifur Rahaman
Rajinikanth Rajagopal
author_sort Prativa Mahato
collection DOAJ
description Globally, livestock and poultry production leads to total emissions of 7.1 Gigatonnes of CO<sub>2</sub>-equiv per year, representing 14.5% of all anthropogenic greenhouse gas emissions. Anaerobic digestion (AD) is one of the sustainable approaches to generate methane (CH<sub>4</sub>) from manure, but the risk of ammonia inhibition in high-solids AD can limit the process. Our objective was to develop a two-stage (liquid–solid) AD biotechnology, treating chicken (CM) + dairy cow (DM) manure mixtures at 20 °C using adapted liquid inoculum that could make livestock farming more sustainable. The effect of organic loading rates (OLR), cycle length, and the mode of operation (particularly liquid inoculum recirculation-percolation mode) was evaluated in a two-stage closed-loop system. After the inoculum adaptation phase, aforementioned two-stage batch-mode AD operation was conducted for the co-digestion of CM + DM (Total Solids (TS): 48–51% and Total Kjeldahl Nitrogen (TKN): 13.5 g/L) at an OLR of 3.7–4.7 gVS/L.d. Two cycles of different cycle lengths (112-d and 78-d for cycles 1 and 2, respectively) were operated with a CM:DM mix ratio of 1:1 (<i>w</i>/<i>w</i>) based on a fresh weight basis. Specific methane yield (SMY) of 0.35 ± 0.11 L CH<sub>4</sub>g/VS<sub>fed</sub> was obtained with a CH<sub>4</sub> concentration of above 60% for both the cycles and Soluble Chemical Oxygen Demand (CODs) and volatile solid (VS) reductions up to 85% and 60%, respectively. For a comparison purpose, a similar batch-mode operation was conducted for mono-digestion of CM (TS: 65–73% and TKN: 21–23 g/L), which resulted in a SMY of 0.52 ± 0.13 L CH<sub>4</sub>g/VS<sub>fed</sub>. In terms of efficiency towards methane-rich biogas production and ammonia inhibitions, CM + DM co-digestion showed comparatively better quality methane and generated lower free ammonia than CM mono-digestion. Further study is underway to optimize the operating parameters for the co-digestion process and to overcome inhibitions and high energy demand, especially for cold countries.
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spelling doaj.art-b10bcffcffa24513bab706b857b955032023-11-20T07:57:55ZengMDPI AGBioengineering2306-53542020-07-01738010.3390/bioengineering7030080Processing High-Solid and High-Ammonia Rich Manures in a Two-Stage (Liquid-Solid) Low-Temperature Anaerobic Digestion Process: <i>Start-Up and Operating Strategies</i>Prativa Mahato0Bernard Goyette1Md. Saifur Rahaman2Rajinikanth Rajagopal3Sherbrooke Research and Development Center, Agriculture and Agri-Food Canada, 2000 College Street, Sherbrooke, QC J1M 0C8, CanadaSherbrooke Research and Development Center, Agriculture and Agri-Food Canada, 2000 College Street, Sherbrooke, QC J1M 0C8, CanadaDepartment of Building, Civil and Environmental Engineering, Concordia University, Montreal, QC H3G 1M8, CanadaSherbrooke Research and Development Center, Agriculture and Agri-Food Canada, 2000 College Street, Sherbrooke, QC J1M 0C8, CanadaGlobally, livestock and poultry production leads to total emissions of 7.1 Gigatonnes of CO<sub>2</sub>-equiv per year, representing 14.5% of all anthropogenic greenhouse gas emissions. Anaerobic digestion (AD) is one of the sustainable approaches to generate methane (CH<sub>4</sub>) from manure, but the risk of ammonia inhibition in high-solids AD can limit the process. Our objective was to develop a two-stage (liquid–solid) AD biotechnology, treating chicken (CM) + dairy cow (DM) manure mixtures at 20 °C using adapted liquid inoculum that could make livestock farming more sustainable. The effect of organic loading rates (OLR), cycle length, and the mode of operation (particularly liquid inoculum recirculation-percolation mode) was evaluated in a two-stage closed-loop system. After the inoculum adaptation phase, aforementioned two-stage batch-mode AD operation was conducted for the co-digestion of CM + DM (Total Solids (TS): 48–51% and Total Kjeldahl Nitrogen (TKN): 13.5 g/L) at an OLR of 3.7–4.7 gVS/L.d. Two cycles of different cycle lengths (112-d and 78-d for cycles 1 and 2, respectively) were operated with a CM:DM mix ratio of 1:1 (<i>w</i>/<i>w</i>) based on a fresh weight basis. Specific methane yield (SMY) of 0.35 ± 0.11 L CH<sub>4</sub>g/VS<sub>fed</sub> was obtained with a CH<sub>4</sub> concentration of above 60% for both the cycles and Soluble Chemical Oxygen Demand (CODs) and volatile solid (VS) reductions up to 85% and 60%, respectively. For a comparison purpose, a similar batch-mode operation was conducted for mono-digestion of CM (TS: 65–73% and TKN: 21–23 g/L), which resulted in a SMY of 0.52 ± 0.13 L CH<sub>4</sub>g/VS<sub>fed</sub>. In terms of efficiency towards methane-rich biogas production and ammonia inhibitions, CM + DM co-digestion showed comparatively better quality methane and generated lower free ammonia than CM mono-digestion. Further study is underway to optimize the operating parameters for the co-digestion process and to overcome inhibitions and high energy demand, especially for cold countries.https://www.mdpi.com/2306-5354/7/3/80ammonia inhibitionchicken manuredairy cow manurehigh-solids anaerobic digestioninoculum adaptationvolatile fatty acids
spellingShingle Prativa Mahato
Bernard Goyette
Md. Saifur Rahaman
Rajinikanth Rajagopal
Processing High-Solid and High-Ammonia Rich Manures in a Two-Stage (Liquid-Solid) Low-Temperature Anaerobic Digestion Process: <i>Start-Up and Operating Strategies</i>
Bioengineering
ammonia inhibition
chicken manure
dairy cow manure
high-solids anaerobic digestion
inoculum adaptation
volatile fatty acids
title Processing High-Solid and High-Ammonia Rich Manures in a Two-Stage (Liquid-Solid) Low-Temperature Anaerobic Digestion Process: <i>Start-Up and Operating Strategies</i>
title_full Processing High-Solid and High-Ammonia Rich Manures in a Two-Stage (Liquid-Solid) Low-Temperature Anaerobic Digestion Process: <i>Start-Up and Operating Strategies</i>
title_fullStr Processing High-Solid and High-Ammonia Rich Manures in a Two-Stage (Liquid-Solid) Low-Temperature Anaerobic Digestion Process: <i>Start-Up and Operating Strategies</i>
title_full_unstemmed Processing High-Solid and High-Ammonia Rich Manures in a Two-Stage (Liquid-Solid) Low-Temperature Anaerobic Digestion Process: <i>Start-Up and Operating Strategies</i>
title_short Processing High-Solid and High-Ammonia Rich Manures in a Two-Stage (Liquid-Solid) Low-Temperature Anaerobic Digestion Process: <i>Start-Up and Operating Strategies</i>
title_sort processing high solid and high ammonia rich manures in a two stage liquid solid low temperature anaerobic digestion process i start up and operating strategies i
topic ammonia inhibition
chicken manure
dairy cow manure
high-solids anaerobic digestion
inoculum adaptation
volatile fatty acids
url https://www.mdpi.com/2306-5354/7/3/80
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