Applied Methodology for Designing and Calculating a Family of Spur Gear Pumps
The paper presents in an applicative manner a parameter-based methodology about design, modeling and optimization of a spur gear pump, currently under production in a Romanian company. Wanting to expand their product range, the company asked for a parameter-based design of this type of pump, FEM sim...
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Format: | Article |
Language: | English |
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MDPI AG
2022-06-01
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Series: | Energies |
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Online Access: | https://www.mdpi.com/1996-1073/15/12/4266 |
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author | Ionuţ Gabriel Ghionea |
author_facet | Ionuţ Gabriel Ghionea |
author_sort | Ionuţ Gabriel Ghionea |
collection | DOAJ |
description | The paper presents in an applicative manner a parameter-based methodology about design, modeling and optimization of a spur gear pump, currently under production in a Romanian company. Wanting to expand their product range, the company asked for a parameter-based design of this type of pump, FEM simulations and optimization of its conception to cover a wider range of flow rates, as required by current beneficiaries. The purpose of this research was to find improved alternative solutions via parametric design, mathematical validation and finite element simulation of the manufacturing solutions. The pump model is well known and has been manufactured for decades in many countries, under various licenses and constructive variants. The research process analyzed the functional role of the gear pump, its structure, its 3D model, which was reconstructed from the last manufactured solution, while identifying certain dimensions to be optimized and used in parametric design relations. The author used the CATIA V5 software and Visual Basic programing language. By mathematical computation, there were identified the pressure values and forces generated in the pump’s gears, applied later in FEM simulations to check the behavior of the pump components at the loads generated by these forces and pressures. The paper identifies and presents in a summary table the maximum stress values, deformations and percentages of computation errors for each pump’s constructive solution. |
first_indexed | 2024-03-09T23:54:49Z |
format | Article |
id | doaj.art-b15da77baa1f4a3897dff61a65ef0bc6 |
institution | Directory Open Access Journal |
issn | 1996-1073 |
language | English |
last_indexed | 2024-03-09T23:54:49Z |
publishDate | 2022-06-01 |
publisher | MDPI AG |
record_format | Article |
series | Energies |
spelling | doaj.art-b15da77baa1f4a3897dff61a65ef0bc62023-11-23T16:28:20ZengMDPI AGEnergies1996-10732022-06-011512426610.3390/en15124266Applied Methodology for Designing and Calculating a Family of Spur Gear PumpsIonuţ Gabriel Ghionea0Manufacturing Engineering Department, Faculty of Industrial Engineering and Robotics, University Politehnica of Bucharest, Spl. Independenţei 313, 060042 Bucharest, RomaniaThe paper presents in an applicative manner a parameter-based methodology about design, modeling and optimization of a spur gear pump, currently under production in a Romanian company. Wanting to expand their product range, the company asked for a parameter-based design of this type of pump, FEM simulations and optimization of its conception to cover a wider range of flow rates, as required by current beneficiaries. The purpose of this research was to find improved alternative solutions via parametric design, mathematical validation and finite element simulation of the manufacturing solutions. The pump model is well known and has been manufactured for decades in many countries, under various licenses and constructive variants. The research process analyzed the functional role of the gear pump, its structure, its 3D model, which was reconstructed from the last manufactured solution, while identifying certain dimensions to be optimized and used in parametric design relations. The author used the CATIA V5 software and Visual Basic programing language. By mathematical computation, there were identified the pressure values and forces generated in the pump’s gears, applied later in FEM simulations to check the behavior of the pump components at the loads generated by these forces and pressures. The paper identifies and presents in a summary table the maximum stress values, deformations and percentages of computation errors for each pump’s constructive solution.https://www.mdpi.com/1996-1073/15/12/4266family of spur gears pumpconstructive solutionsparametric modelingpump flow |
spellingShingle | Ionuţ Gabriel Ghionea Applied Methodology for Designing and Calculating a Family of Spur Gear Pumps Energies family of spur gears pump constructive solutions parametric modeling pump flow |
title | Applied Methodology for Designing and Calculating a Family of Spur Gear Pumps |
title_full | Applied Methodology for Designing and Calculating a Family of Spur Gear Pumps |
title_fullStr | Applied Methodology for Designing and Calculating a Family of Spur Gear Pumps |
title_full_unstemmed | Applied Methodology for Designing and Calculating a Family of Spur Gear Pumps |
title_short | Applied Methodology for Designing and Calculating a Family of Spur Gear Pumps |
title_sort | applied methodology for designing and calculating a family of spur gear pumps |
topic | family of spur gears pump constructive solutions parametric modeling pump flow |
url | https://www.mdpi.com/1996-1073/15/12/4266 |
work_keys_str_mv | AT ionutgabrielghionea appliedmethodologyfordesigningandcalculatingafamilyofspurgearpumps |