Production of Zirconium-Niobium Alloys for Nuclear Reactors Fuel Rods via SHS Process

This article presents the results of studies of the self-propagating high-temperature synthesis (SHS) for obtaining zirconium alloys with niobium by the method of calcium-thermal reduction of nuclear-grade zirconium tetrafluoride in the presence of niobium powder. The optimal heating temperature of...

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Main Authors: Anatoly Mukhachev, Dmytro Yelatontsev, Olena Kharytonova
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Alloys
Subjects:
Online Access:https://www.mdpi.com/2674-063X/2/3/12
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author Anatoly Mukhachev
Dmytro Yelatontsev
Olena Kharytonova
author_facet Anatoly Mukhachev
Dmytro Yelatontsev
Olena Kharytonova
author_sort Anatoly Mukhachev
collection DOAJ
description This article presents the results of studies of the self-propagating high-temperature synthesis (SHS) for obtaining zirconium alloys with niobium by the method of calcium-thermal reduction of nuclear-grade zirconium tetrafluoride in the presence of niobium powder. The optimal heating temperature of the initial charge and the methods of charge mixture with different calcium content were determined. The safety of the SHS process is ensured by the formation of an optimal combustion front of the mixture to remove the released high-pressure gases. A setup for the furnace reduction of zirconium alloys with charge preheating, discharge of molten products into molds of various designs, and control of the time and rate of slag and alloy crystallization has been tested. The required performance of the installation, the degree of transition of zirconium from salt into the alloy, and the purity, structure, and uniformity of the alloy were achieved.
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spelling doaj.art-b197583a74544e1eb797b6bef540a9222023-11-19T09:13:27ZengMDPI AGAlloys2674-063X2023-08-012315716710.3390/alloys2030012Production of Zirconium-Niobium Alloys for Nuclear Reactors Fuel Rods via SHS ProcessAnatoly Mukhachev0Dmytro Yelatontsev1Olena Kharytonova2Institute of Geotechnical Mechanics Named by N. Poljakov, National Academy of Sciences of Ukraine, 2, Simferopolskaya St., 49005 Dnipro, UkraineInstitute of Geotechnical Mechanics Named by N. Poljakov, National Academy of Sciences of Ukraine, 2, Simferopolskaya St., 49005 Dnipro, UkraineDepartment of Metallurgy, Dnipro State Technical University, 2, Dneprostroevskaya St., 51918 Kamianske, UkraineThis article presents the results of studies of the self-propagating high-temperature synthesis (SHS) for obtaining zirconium alloys with niobium by the method of calcium-thermal reduction of nuclear-grade zirconium tetrafluoride in the presence of niobium powder. The optimal heating temperature of the initial charge and the methods of charge mixture with different calcium content were determined. The safety of the SHS process is ensured by the formation of an optimal combustion front of the mixture to remove the released high-pressure gases. A setup for the furnace reduction of zirconium alloys with charge preheating, discharge of molten products into molds of various designs, and control of the time and rate of slag and alloy crystallization has been tested. The required performance of the installation, the degree of transition of zirconium from salt into the alloy, and the purity, structure, and uniformity of the alloy were achieved.https://www.mdpi.com/2674-063X/2/3/12zirconium alloycalcium-thermal reductionself-propagating high-temperature synthesisniobium
spellingShingle Anatoly Mukhachev
Dmytro Yelatontsev
Olena Kharytonova
Production of Zirconium-Niobium Alloys for Nuclear Reactors Fuel Rods via SHS Process
Alloys
zirconium alloy
calcium-thermal reduction
self-propagating high-temperature synthesis
niobium
title Production of Zirconium-Niobium Alloys for Nuclear Reactors Fuel Rods via SHS Process
title_full Production of Zirconium-Niobium Alloys for Nuclear Reactors Fuel Rods via SHS Process
title_fullStr Production of Zirconium-Niobium Alloys for Nuclear Reactors Fuel Rods via SHS Process
title_full_unstemmed Production of Zirconium-Niobium Alloys for Nuclear Reactors Fuel Rods via SHS Process
title_short Production of Zirconium-Niobium Alloys for Nuclear Reactors Fuel Rods via SHS Process
title_sort production of zirconium niobium alloys for nuclear reactors fuel rods via shs process
topic zirconium alloy
calcium-thermal reduction
self-propagating high-temperature synthesis
niobium
url https://www.mdpi.com/2674-063X/2/3/12
work_keys_str_mv AT anatolymukhachev productionofzirconiumniobiumalloysfornuclearreactorsfuelrodsviashsprocess
AT dmytroyelatontsev productionofzirconiumniobiumalloysfornuclearreactorsfuelrodsviashsprocess
AT olenakharytonova productionofzirconiumniobiumalloysfornuclearreactorsfuelrodsviashsprocess