Improved DCNN Based on Multi-Source Signals for Motor Compound Fault Diagnosis

Induction motors, the key equipment for rotating machinery, are prone to compound faults, such as a broken rotor bars and bearing defects. It is difficult to extract fault features and identify faults from a single signal because multiple fault features overlap and interfere with each other in a com...

Full description

Bibliographic Details
Main Authors: Xiaoyun Gong, Zeheng Zhi, Kunpeng Feng, Wenliao Du, Tao Wang
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/10/4/277
_version_ 1797445287937048576
author Xiaoyun Gong
Zeheng Zhi
Kunpeng Feng
Wenliao Du
Tao Wang
author_facet Xiaoyun Gong
Zeheng Zhi
Kunpeng Feng
Wenliao Du
Tao Wang
author_sort Xiaoyun Gong
collection DOAJ
description Induction motors, the key equipment for rotating machinery, are prone to compound faults, such as a broken rotor bars and bearing defects. It is difficult to extract fault features and identify faults from a single signal because multiple fault features overlap and interfere with each other in a compound fault. Since current signals and vibration signals have different sensitivities to broken rotor and bearing faults, a multi-channel deep convolutional neural network (MC-DCNN) fault diagnosis model based on multi-source signals is proposed in this paper, which integrates the original signals of vibration and current of the motor. Dynamic attenuation learning rate and SELU activation function were used to improve the network hyperparameters of MC-DCNN. The dynamic attenuated learning rate can improve the stability of model training and avoid model collapse effectively. The SELU activation function can avoid the problems of gradient disappearance and gradient explosion during model iteration due to its function configuration, thereby avoiding the model falling into local optima. Experiments showed that the proposed model can effectively solve the problem of motor compound fault identification, and three comparative experiments verified that the improved method can improve the stability of model training and the accuracy of fault identification.
first_indexed 2024-03-09T13:24:36Z
format Article
id doaj.art-b1a8fd96920449e4ad27b42fc1ff3463
institution Directory Open Access Journal
issn 2075-1702
language English
last_indexed 2024-03-09T13:24:36Z
publishDate 2022-04-01
publisher MDPI AG
record_format Article
series Machines
spelling doaj.art-b1a8fd96920449e4ad27b42fc1ff34632023-11-30T21:26:17ZengMDPI AGMachines2075-17022022-04-0110427710.3390/machines10040277Improved DCNN Based on Multi-Source Signals for Motor Compound Fault DiagnosisXiaoyun Gong0Zeheng Zhi1Kunpeng Feng2Wenliao Du3Tao Wang4College of Mechanical and Electrical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450001, ChinaCollege of Mechanical and Electrical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450001, ChinaCollege of Mechanical and Electrical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450001, ChinaCollege of Mechanical and Electrical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450001, ChinaCollege of Mechanical and Electrical Engineering, Zhengzhou University of Light Industry, Zhengzhou 450001, ChinaInduction motors, the key equipment for rotating machinery, are prone to compound faults, such as a broken rotor bars and bearing defects. It is difficult to extract fault features and identify faults from a single signal because multiple fault features overlap and interfere with each other in a compound fault. Since current signals and vibration signals have different sensitivities to broken rotor and bearing faults, a multi-channel deep convolutional neural network (MC-DCNN) fault diagnosis model based on multi-source signals is proposed in this paper, which integrates the original signals of vibration and current of the motor. Dynamic attenuation learning rate and SELU activation function were used to improve the network hyperparameters of MC-DCNN. The dynamic attenuated learning rate can improve the stability of model training and avoid model collapse effectively. The SELU activation function can avoid the problems of gradient disappearance and gradient explosion during model iteration due to its function configuration, thereby avoiding the model falling into local optima. Experiments showed that the proposed model can effectively solve the problem of motor compound fault identification, and three comparative experiments verified that the improved method can improve the stability of model training and the accuracy of fault identification.https://www.mdpi.com/2075-1702/10/4/277fault diagnosiscompound faultsinformation fusionlearning rate decayconvolutional neural network
spellingShingle Xiaoyun Gong
Zeheng Zhi
Kunpeng Feng
Wenliao Du
Tao Wang
Improved DCNN Based on Multi-Source Signals for Motor Compound Fault Diagnosis
Machines
fault diagnosis
compound faults
information fusion
learning rate decay
convolutional neural network
title Improved DCNN Based on Multi-Source Signals for Motor Compound Fault Diagnosis
title_full Improved DCNN Based on Multi-Source Signals for Motor Compound Fault Diagnosis
title_fullStr Improved DCNN Based on Multi-Source Signals for Motor Compound Fault Diagnosis
title_full_unstemmed Improved DCNN Based on Multi-Source Signals for Motor Compound Fault Diagnosis
title_short Improved DCNN Based on Multi-Source Signals for Motor Compound Fault Diagnosis
title_sort improved dcnn based on multi source signals for motor compound fault diagnosis
topic fault diagnosis
compound faults
information fusion
learning rate decay
convolutional neural network
url https://www.mdpi.com/2075-1702/10/4/277
work_keys_str_mv AT xiaoyungong improveddcnnbasedonmultisourcesignalsformotorcompoundfaultdiagnosis
AT zehengzhi improveddcnnbasedonmultisourcesignalsformotorcompoundfaultdiagnosis
AT kunpengfeng improveddcnnbasedonmultisourcesignalsformotorcompoundfaultdiagnosis
AT wenliaodu improveddcnnbasedonmultisourcesignalsformotorcompoundfaultdiagnosis
AT taowang improveddcnnbasedonmultisourcesignalsformotorcompoundfaultdiagnosis