Modeling of wear resistance for TC21 Ti-alloy using response surface methodology

Abstract This study investigated the effect of heat treatment processes on the dry sliding wear resistance of the TC21 Ti-alloy at several levels of normal load and sliding speed. Response Surface Methodology (RSM) has been used as a design of the experiment procedure. OM and FESEM besides XRD analy...

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Main Authors: Ali Abdelmoneim, Ramadan N. Elshaer, M. El-Shennawy, Arafa S. Sobh
Format: Article
Language:English
Published: Nature Portfolio 2023-03-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-023-31699-1
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author Ali Abdelmoneim
Ramadan N. Elshaer
M. El-Shennawy
Arafa S. Sobh
author_facet Ali Abdelmoneim
Ramadan N. Elshaer
M. El-Shennawy
Arafa S. Sobh
author_sort Ali Abdelmoneim
collection DOAJ
description Abstract This study investigated the effect of heat treatment processes on the dry sliding wear resistance of the TC21 Ti-alloy at several levels of normal load and sliding speed. Response Surface Methodology (RSM) has been used as a design of the experiment procedure. OM and FESEM besides XRD analysis were used for results justification. Highest hardness of 49 HRC was recorded for WQ + Aging specimens due to the plenty of α″ which decomposed to αs and the more αs, while the lowest hardness of 36 HRC was reported for WQ specimens. The results revealed that specimens subjected to water quenching and aging (WQ + Aging) under extreme load and speed conditions (50 N and 3 m/s), possessed the poorest wear resistance although they had the highest hardness. While those left in the annealed condition revealed the highest wear resistance although they had much lower hardness when compared to other conditions. A mathematical polynomial model for wear resistance expressed in wear rate was developed, validated then used to get the optimum parameters.
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spelling doaj.art-b1c80a9559374e7e9d16f7eb8a9cc7972023-03-22T11:00:14ZengNature PortfolioScientific Reports2045-23222023-03-0113111710.1038/s41598-023-31699-1Modeling of wear resistance for TC21 Ti-alloy using response surface methodologyAli Abdelmoneim0Ramadan N. Elshaer1M. El-Shennawy2Arafa S. Sobh3Faculty of Engineering, Helwan UniversityTabbin Institute for Metallurgical StudiesFaculty of Engineering, Helwan UniversityFaculty of Engineering, Helwan UniversityAbstract This study investigated the effect of heat treatment processes on the dry sliding wear resistance of the TC21 Ti-alloy at several levels of normal load and sliding speed. Response Surface Methodology (RSM) has been used as a design of the experiment procedure. OM and FESEM besides XRD analysis were used for results justification. Highest hardness of 49 HRC was recorded for WQ + Aging specimens due to the plenty of α″ which decomposed to αs and the more αs, while the lowest hardness of 36 HRC was reported for WQ specimens. The results revealed that specimens subjected to water quenching and aging (WQ + Aging) under extreme load and speed conditions (50 N and 3 m/s), possessed the poorest wear resistance although they had the highest hardness. While those left in the annealed condition revealed the highest wear resistance although they had much lower hardness when compared to other conditions. A mathematical polynomial model for wear resistance expressed in wear rate was developed, validated then used to get the optimum parameters.https://doi.org/10.1038/s41598-023-31699-1
spellingShingle Ali Abdelmoneim
Ramadan N. Elshaer
M. El-Shennawy
Arafa S. Sobh
Modeling of wear resistance for TC21 Ti-alloy using response surface methodology
Scientific Reports
title Modeling of wear resistance for TC21 Ti-alloy using response surface methodology
title_full Modeling of wear resistance for TC21 Ti-alloy using response surface methodology
title_fullStr Modeling of wear resistance for TC21 Ti-alloy using response surface methodology
title_full_unstemmed Modeling of wear resistance for TC21 Ti-alloy using response surface methodology
title_short Modeling of wear resistance for TC21 Ti-alloy using response surface methodology
title_sort modeling of wear resistance for tc21 ti alloy using response surface methodology
url https://doi.org/10.1038/s41598-023-31699-1
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AT melshennawy modelingofwearresistancefortc21tialloyusingresponsesurfacemethodology
AT arafassobh modelingofwearresistancefortc21tialloyusingresponsesurfacemethodology