Microscopic morphology modeling and prediction of flexible polished surface with belt flapwheel

Flexible polishing technology is widely used in the precision machining of aero-engine blisk blades. It has become one of the important research contents of flexible polishing technology to systematically study the flexible polishing process and understand the connotation of the microscopic morpholo...

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Main Authors: CHEN Zhen, ZHAO Pan, YAN Rui, SHI Nuo, SHI Kaining, SHI Yaoyao
Format: Article
Language:zho
Published: EDP Sciences 2024-02-01
Series:Xibei Gongye Daxue Xuebao
Subjects:
Online Access:https://www.jnwpu.org/articles/jnwpu/full_html/2024/01/jnwpu2024421p62/jnwpu2024421p62.html
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author CHEN Zhen
ZHAO Pan
YAN Rui
SHI Nuo
SHI Kaining
SHI Yaoyao
author_facet CHEN Zhen
ZHAO Pan
YAN Rui
SHI Nuo
SHI Kaining
SHI Yaoyao
author_sort CHEN Zhen
collection DOAJ
description Flexible polishing technology is widely used in the precision machining of aero-engine blisk blades. It has become one of the important research contents of flexible polishing technology to systematically study the flexible polishing process and understand the connotation of the microscopic morphology of the polished surface. In this paper, the flapwheel is used as a flexible abrasive tool, and the spatial kinematics model for the abrasive grains on the surface of the flapwheel and the geometric interference model for the abrasive grains and workpiece are established by transforming the spatial geometric coordinates. Based on the surface topography model for the abrasive tool, MATLAB software was used to simulate the micro topography generation process of the flexible polishing surface with flapwheel as abrasive tool, and the three-dimensional topography of the workpiece surface and its influence law under different process parameters were obtained. The polishing experimental results verified the simulation algorithm correctness and effectiveness.
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spelling doaj.art-b1f112869e8c420283de5e25243674a32024-04-05T07:31:28ZzhoEDP SciencesXibei Gongye Daxue Xuebao1000-27582609-71252024-02-01421626910.1051/jnwpu/20244210062jnwpu2024421p62Microscopic morphology modeling and prediction of flexible polished surface with belt flapwheelCHEN Zhen0ZHAO Pan1YAN Rui2SHI Nuo3SHI Kaining4SHI Yaoyao5School of Mechanical Engineering, Xi’an Aeronautical UniversitySchool of Intelligent Manufacturing and Control Technology, Xi’an Mingde Institute of TechnologySchool of Mechanical Engineering, Xi’an Aeronautical UniversitySchool of Mechanical Engineering, Xi’an Aeronautical UniversitySchool of Mechanical Engineering, Northwestern Polytechnical UniversitySchool of Mechanical Engineering, Northwestern Polytechnical UniversityFlexible polishing technology is widely used in the precision machining of aero-engine blisk blades. It has become one of the important research contents of flexible polishing technology to systematically study the flexible polishing process and understand the connotation of the microscopic morphology of the polished surface. In this paper, the flapwheel is used as a flexible abrasive tool, and the spatial kinematics model for the abrasive grains on the surface of the flapwheel and the geometric interference model for the abrasive grains and workpiece are established by transforming the spatial geometric coordinates. Based on the surface topography model for the abrasive tool, MATLAB software was used to simulate the micro topography generation process of the flexible polishing surface with flapwheel as abrasive tool, and the three-dimensional topography of the workpiece surface and its influence law under different process parameters were obtained. The polishing experimental results verified the simulation algorithm correctness and effectiveness.https://www.jnwpu.org/articles/jnwpu/full_html/2024/01/jnwpu2024421p62/jnwpu2024421p62.htmlblisk bladeflexible polishingspatial geometry coordinate conversionsurface microtopography
spellingShingle CHEN Zhen
ZHAO Pan
YAN Rui
SHI Nuo
SHI Kaining
SHI Yaoyao
Microscopic morphology modeling and prediction of flexible polished surface with belt flapwheel
Xibei Gongye Daxue Xuebao
blisk blade
flexible polishing
spatial geometry coordinate conversion
surface microtopography
title Microscopic morphology modeling and prediction of flexible polished surface with belt flapwheel
title_full Microscopic morphology modeling and prediction of flexible polished surface with belt flapwheel
title_fullStr Microscopic morphology modeling and prediction of flexible polished surface with belt flapwheel
title_full_unstemmed Microscopic morphology modeling and prediction of flexible polished surface with belt flapwheel
title_short Microscopic morphology modeling and prediction of flexible polished surface with belt flapwheel
title_sort microscopic morphology modeling and prediction of flexible polished surface with belt flapwheel
topic blisk blade
flexible polishing
spatial geometry coordinate conversion
surface microtopography
url https://www.jnwpu.org/articles/jnwpu/full_html/2024/01/jnwpu2024421p62/jnwpu2024421p62.html
work_keys_str_mv AT chenzhen microscopicmorphologymodelingandpredictionofflexiblepolishedsurfacewithbeltflapwheel
AT zhaopan microscopicmorphologymodelingandpredictionofflexiblepolishedsurfacewithbeltflapwheel
AT yanrui microscopicmorphologymodelingandpredictionofflexiblepolishedsurfacewithbeltflapwheel
AT shinuo microscopicmorphologymodelingandpredictionofflexiblepolishedsurfacewithbeltflapwheel
AT shikaining microscopicmorphologymodelingandpredictionofflexiblepolishedsurfacewithbeltflapwheel
AT shiyaoyao microscopicmorphologymodelingandpredictionofflexiblepolishedsurfacewithbeltflapwheel