Failure Analysis of Brake Panel on Automotive Braking System
This paper presents the results of a failure analysis investigation conducted in the braking component of motorcycle. One of the components is the brake panel. This component has been replaced in the non-authorized dealer. After used within 3 months, the brake panels broken during the braking proces...
Main Authors: | , |
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Format: | Article |
Language: | English |
Published: |
University of Muhammadiyah Malang
2019-05-01
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Series: | JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) |
Subjects: | |
Online Access: | http://ejournal.umm.ac.id/index.php/JEMMME/article/view/7092/pdf |
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author | Munaji Yoyok Winardi |
author_facet | Munaji Yoyok Winardi |
author_sort | Munaji |
collection | DOAJ |
description | This paper presents the results of a failure analysis investigation conducted in the braking component of motorcycle. One of the components is the brake panel. This component has been replaced in the non-authorized dealer. After used within 3 months, the brake panels broken during the braking process. The investigation involves several procedures and testing techniques, including: visual observation, chemical composition testing, fractography and hardness testing. Based on the results of the chemical composition testing, the brake panels are made of aluminum alloy (Al-Si) series 4xxx. Fractography was performed in scanning electron microscopy (SEM) and optical microscopy (OM). Vickers hardness machine is used to test the hardness. The result of the observations indicate porosity along the fracture area. The result of the hardness testing shows that the distribution of hardness in different zones is very uniform. Based on the overall analysis, the failure of the brake panel is caused by stress concentration due to the porosity in the solid solutions. The emergence of porosity was suspected an error during the casting process. |
first_indexed | 2024-04-14T02:30:17Z |
format | Article |
id | doaj.art-b1f5efee2cd84f06a90e30db9c0c0224 |
institution | Directory Open Access Journal |
issn | 2541-6332 2548-4281 |
language | English |
last_indexed | 2024-04-14T02:30:17Z |
publishDate | 2019-05-01 |
publisher | University of Muhammadiyah Malang |
record_format | Article |
series | JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) |
spelling | doaj.art-b1f5efee2cd84f06a90e30db9c0c02242022-12-22T02:17:44ZengUniversity of Muhammadiyah MalangJEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering)2541-63322548-42812019-05-0141232810.22219/jemmme.v4i1.7092Failure Analysis of Brake Panel on Automotive Braking SystemMunaji0Yoyok Winardi1Universitas Muhammadiyah PonorogoUniversitas Muhammadiyah PonorogoThis paper presents the results of a failure analysis investigation conducted in the braking component of motorcycle. One of the components is the brake panel. This component has been replaced in the non-authorized dealer. After used within 3 months, the brake panels broken during the braking process. The investigation involves several procedures and testing techniques, including: visual observation, chemical composition testing, fractography and hardness testing. Based on the results of the chemical composition testing, the brake panels are made of aluminum alloy (Al-Si) series 4xxx. Fractography was performed in scanning electron microscopy (SEM) and optical microscopy (OM). Vickers hardness machine is used to test the hardness. The result of the observations indicate porosity along the fracture area. The result of the hardness testing shows that the distribution of hardness in different zones is very uniform. Based on the overall analysis, the failure of the brake panel is caused by stress concentration due to the porosity in the solid solutions. The emergence of porosity was suspected an error during the casting process.http://ejournal.umm.ac.id/index.php/JEMMME/article/view/7092/pdfbrake panelfailur analysisstress concentration |
spellingShingle | Munaji Yoyok Winardi Failure Analysis of Brake Panel on Automotive Braking System JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) brake panel failur analysis stress concentration |
title | Failure Analysis of Brake Panel on Automotive Braking System |
title_full | Failure Analysis of Brake Panel on Automotive Braking System |
title_fullStr | Failure Analysis of Brake Panel on Automotive Braking System |
title_full_unstemmed | Failure Analysis of Brake Panel on Automotive Braking System |
title_short | Failure Analysis of Brake Panel on Automotive Braking System |
title_sort | failure analysis of brake panel on automotive braking system |
topic | brake panel failur analysis stress concentration |
url | http://ejournal.umm.ac.id/index.php/JEMMME/article/view/7092/pdf |
work_keys_str_mv | AT munaji failureanalysisofbrakepanelonautomotivebrakingsystem AT yoyokwinardi failureanalysisofbrakepanelonautomotivebrakingsystem |