Analysis of the Cutting Abilities of the Multilayer Grinding Wheels—Case of Ti-6Al-4V Alloy Grinding
This paper presents an effectiveness analysis of the grinding process with the use of a new multi-layer abrasive tool. The designed abrasive tool consists of external layers with a conventional structure, whose task is to decrease the grinding wheel load and ensure high grinding volumetric efficienc...
| Main Authors: | , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2021-12-01
|
| Series: | Materials |
| Subjects: | |
| Online Access: | https://www.mdpi.com/1996-1944/15/1/22 |
| _version_ | 1797498556797419520 |
|---|---|
| author | Dariusz Lipiński Kamil Banaszek Łukasz Rypina |
| author_facet | Dariusz Lipiński Kamil Banaszek Łukasz Rypina |
| author_sort | Dariusz Lipiński |
| collection | DOAJ |
| description | This paper presents an effectiveness analysis of the grinding process with the use of a new multi-layer abrasive tool. The designed abrasive tool consists of external layers with a conventional structure, whose task is to decrease the grinding wheel load and ensure high grinding volumetric efficiency. The inner layer of the grinding wheel contains a 30% addition of abrasive aggregates. The task of the inner layer is to provide lower roughness of the machined surface. The aim of the research presented in this paper was to evaluate the topography of the designed abrasive tool and to analyze the middle layer properties influencing the machined surface roughness. The differentiation of the active surface features of the abrasive tool was determined for the conventional layer and the layer with the addition of abrasive aggregates. The machining potential of the layers was also determined using the Shos parameter. The surface topography of Ti-6Al-4V alloys ground with the use of a multi-layer wheel and a conventional grinding wheel was analyzed. With the application of the bootstrap hypothesis, the set of roughness parameters differentiating the topography of ground surfaces was determined. |
| first_indexed | 2024-03-10T03:35:02Z |
| format | Article |
| id | doaj.art-b21266fe4fe94f888b0cc2fa5c47b4f6 |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-10T03:35:02Z |
| publishDate | 2021-12-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Materials |
| spelling | doaj.art-b21266fe4fe94f888b0cc2fa5c47b4f62023-11-23T11:46:57ZengMDPI AGMaterials1996-19442021-12-011512210.3390/ma15010022Analysis of the Cutting Abilities of the Multilayer Grinding Wheels—Case of Ti-6Al-4V Alloy GrindingDariusz Lipiński0Kamil Banaszek1Łukasz Rypina2Faculty of Mechanical Engineering, Koszalin University of Technology, 75-620 Koszalin, PolandDoctoral School, Koszalin University of Technology, 75-453 Koszalin, PolandFaculty of Mechanical Engineering, Koszalin University of Technology, 75-620 Koszalin, PolandThis paper presents an effectiveness analysis of the grinding process with the use of a new multi-layer abrasive tool. The designed abrasive tool consists of external layers with a conventional structure, whose task is to decrease the grinding wheel load and ensure high grinding volumetric efficiency. The inner layer of the grinding wheel contains a 30% addition of abrasive aggregates. The task of the inner layer is to provide lower roughness of the machined surface. The aim of the research presented in this paper was to evaluate the topography of the designed abrasive tool and to analyze the middle layer properties influencing the machined surface roughness. The differentiation of the active surface features of the abrasive tool was determined for the conventional layer and the layer with the addition of abrasive aggregates. The machining potential of the layers was also determined using the Shos parameter. The surface topography of Ti-6Al-4V alloys ground with the use of a multi-layer wheel and a conventional grinding wheel was analyzed. With the application of the bootstrap hypothesis, the set of roughness parameters differentiating the topography of ground surfaces was determined.https://www.mdpi.com/1996-1944/15/1/22grindingTi-6Al-4Vabrasive aggregatesmultilayer toolbootstrap methodsurface roughness |
| spellingShingle | Dariusz Lipiński Kamil Banaszek Łukasz Rypina Analysis of the Cutting Abilities of the Multilayer Grinding Wheels—Case of Ti-6Al-4V Alloy Grinding Materials grinding Ti-6Al-4V abrasive aggregates multilayer tool bootstrap method surface roughness |
| title | Analysis of the Cutting Abilities of the Multilayer Grinding Wheels—Case of Ti-6Al-4V Alloy Grinding |
| title_full | Analysis of the Cutting Abilities of the Multilayer Grinding Wheels—Case of Ti-6Al-4V Alloy Grinding |
| title_fullStr | Analysis of the Cutting Abilities of the Multilayer Grinding Wheels—Case of Ti-6Al-4V Alloy Grinding |
| title_full_unstemmed | Analysis of the Cutting Abilities of the Multilayer Grinding Wheels—Case of Ti-6Al-4V Alloy Grinding |
| title_short | Analysis of the Cutting Abilities of the Multilayer Grinding Wheels—Case of Ti-6Al-4V Alloy Grinding |
| title_sort | analysis of the cutting abilities of the multilayer grinding wheels case of ti 6al 4v alloy grinding |
| topic | grinding Ti-6Al-4V abrasive aggregates multilayer tool bootstrap method surface roughness |
| url | https://www.mdpi.com/1996-1944/15/1/22 |
| work_keys_str_mv | AT dariuszlipinski analysisofthecuttingabilitiesofthemultilayergrindingwheelscaseofti6al4valloygrinding AT kamilbanaszek analysisofthecuttingabilitiesofthemultilayergrindingwheelscaseofti6al4valloygrinding AT łukaszrypina analysisofthecuttingabilitiesofthemultilayergrindingwheelscaseofti6al4valloygrinding |