The Experimental Investigation of a 98% Hydrogen Peroxide Monopropellant Thruster Comprising the Metal-Foam-Supported Manganese Oxide Catalyst

The article presents alternative metal-supported catalysts for decomposition of the highest-class hydrogen peroxide: 98%+ (Type 98 HP, according to MIL-PRF-16005F). The aim of this study was the experimental investigation of an alternative solution for decomposition of 98%+ hydrogen peroxide, strict...

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Main Authors: Pawel Surmacz, Zbigniew Gut
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/10/3/215
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author Pawel Surmacz
Zbigniew Gut
author_facet Pawel Surmacz
Zbigniew Gut
author_sort Pawel Surmacz
collection DOAJ
description The article presents alternative metal-supported catalysts for decomposition of the highest-class hydrogen peroxide: 98%+ (Type 98 HP, according to MIL-PRF-16005F). The aim of this study was the experimental investigation of an alternative solution for decomposition of 98%+ hydrogen peroxide, strictly for chemical propulsion. High-porosity open cell metal foams have been identified as structures with great potential. Low density, good mechanical and thermal properties, availability of various materials and alloys as well as new technologies of manufacturing, make metal foam a potential solution for many different propellants, not only hydrogen peroxide. Open cell NiCrAl foam has been processed to prepare several catalysts, with different content and dispersion of the active phase. Cleaning and drying were performed to prepare carriers for further processing: wet impregnation, slow drying, and calcination. Simple drop tests with 98% hydrogen peroxide have been conducted to estimate activity level of catalysts, in a simplified scale: low, medium, high. Then, real-environment tests have been performed in a catalyst bed. Temperature, pressure along the bed and propellant mass flow rate were measured while testing. The analysis of the test results provided a general conclusion that metal foam supported manganese oxide catalyst is a promising solution for hydrogen peroxide propulsion.
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spelling doaj.art-b28be4563ed24a7f8b542b2d313246882023-11-17T08:57:57ZengMDPI AGAerospace2226-43102023-02-0110321510.3390/aerospace10030215The Experimental Investigation of a 98% Hydrogen Peroxide Monopropellant Thruster Comprising the Metal-Foam-Supported Manganese Oxide CatalystPawel Surmacz0Zbigniew Gut1Lukasiewicz Research Network - Institute of Aviation, Al. Krakowska 110/114, 02-256 Warsaw, PolandLukasiewicz Research Network - Institute of Aviation, Al. Krakowska 110/114, 02-256 Warsaw, PolandThe article presents alternative metal-supported catalysts for decomposition of the highest-class hydrogen peroxide: 98%+ (Type 98 HP, according to MIL-PRF-16005F). The aim of this study was the experimental investigation of an alternative solution for decomposition of 98%+ hydrogen peroxide, strictly for chemical propulsion. High-porosity open cell metal foams have been identified as structures with great potential. Low density, good mechanical and thermal properties, availability of various materials and alloys as well as new technologies of manufacturing, make metal foam a potential solution for many different propellants, not only hydrogen peroxide. Open cell NiCrAl foam has been processed to prepare several catalysts, with different content and dispersion of the active phase. Cleaning and drying were performed to prepare carriers for further processing: wet impregnation, slow drying, and calcination. Simple drop tests with 98% hydrogen peroxide have been conducted to estimate activity level of catalysts, in a simplified scale: low, medium, high. Then, real-environment tests have been performed in a catalyst bed. Temperature, pressure along the bed and propellant mass flow rate were measured while testing. The analysis of the test results provided a general conclusion that metal foam supported manganese oxide catalyst is a promising solution for hydrogen peroxide propulsion.https://www.mdpi.com/2226-4310/10/3/215propulsioncatalystdecompositionhydrogen peroxidemetal foammanganese oxide
spellingShingle Pawel Surmacz
Zbigniew Gut
The Experimental Investigation of a 98% Hydrogen Peroxide Monopropellant Thruster Comprising the Metal-Foam-Supported Manganese Oxide Catalyst
Aerospace
propulsion
catalyst
decomposition
hydrogen peroxide
metal foam
manganese oxide
title The Experimental Investigation of a 98% Hydrogen Peroxide Monopropellant Thruster Comprising the Metal-Foam-Supported Manganese Oxide Catalyst
title_full The Experimental Investigation of a 98% Hydrogen Peroxide Monopropellant Thruster Comprising the Metal-Foam-Supported Manganese Oxide Catalyst
title_fullStr The Experimental Investigation of a 98% Hydrogen Peroxide Monopropellant Thruster Comprising the Metal-Foam-Supported Manganese Oxide Catalyst
title_full_unstemmed The Experimental Investigation of a 98% Hydrogen Peroxide Monopropellant Thruster Comprising the Metal-Foam-Supported Manganese Oxide Catalyst
title_short The Experimental Investigation of a 98% Hydrogen Peroxide Monopropellant Thruster Comprising the Metal-Foam-Supported Manganese Oxide Catalyst
title_sort experimental investigation of a 98 hydrogen peroxide monopropellant thruster comprising the metal foam supported manganese oxide catalyst
topic propulsion
catalyst
decomposition
hydrogen peroxide
metal foam
manganese oxide
url https://www.mdpi.com/2226-4310/10/3/215
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AT pawelsurmacz experimentalinvestigationofa98hydrogenperoxidemonopropellantthrustercomprisingthemetalfoamsupportedmanganeseoxidecatalyst
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