Facile Preparation of a Novel HfC Aerogel with Low Thermal Conductivity and Excellent Mechanical Properties

Aerogels emerge as captivating contenders within the realm of high-temperature thermal resistance and thermal insulation. Nevertheless, their practical applications are usually constrained by their inherent brittleness when subjected to rigorous conditions. Herein, employing hafnium dichloride oxide...

Full description

Bibliographic Details
Main Authors: Wei Wang, Zhanwu Wu, Shicong Song, Qi You, Sheng Cui, Weimin Shen, Guoqing Wang, Xuanfeng Zhang, Xiaofei Zhu
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Gels
Subjects:
Online Access:https://www.mdpi.com/2310-2861/9/10/839
_version_ 1797573788918874112
author Wei Wang
Zhanwu Wu
Shicong Song
Qi You
Sheng Cui
Weimin Shen
Guoqing Wang
Xuanfeng Zhang
Xiaofei Zhu
author_facet Wei Wang
Zhanwu Wu
Shicong Song
Qi You
Sheng Cui
Weimin Shen
Guoqing Wang
Xuanfeng Zhang
Xiaofei Zhu
author_sort Wei Wang
collection DOAJ
description Aerogels emerge as captivating contenders within the realm of high-temperature thermal resistance and thermal insulation. Nevertheless, their practical applications are usually constrained by their inherent brittleness when subjected to rigorous conditions. Herein, employing hafnium dichloride oxide octahydrate (HfOCl<sub>2</sub>·8H<sub>2</sub>O) as the hafnium source and resorcinol–formaldehyde (RF) as the carbon precursor, hafnium carbide (HfC) aerogels are fabricated via the sol-gel method complemented with carbothermal reduction reaction. Investigations are conducted into the effects of various molar ratios, duration, and temperatures of calcination on the microstructural features and physico-chemical characteristics of the as-prepared HfC aerogel. The aerogel shows a high BET-specific surface area (601.02 m<sup>2</sup>/g), which is much larger than those of previously reported aerogels. Furthermore, the HfC aerogel exhibits a low thermal conductivity of 0.053 W/(m·K) and a compressive strength of up to 6.12 MPa after carbothermal reduction at 1500 °C. These excellent thermal insulation and mechanical properties ensure it is ideal for the utilization of high-temperature thermal resistance and thermal insulation in the fields of aerospace.
first_indexed 2024-03-10T21:14:00Z
format Article
id doaj.art-b2a710ecf49f4e69b4d47180920524eb
institution Directory Open Access Journal
issn 2310-2861
language English
last_indexed 2024-03-10T21:14:00Z
publishDate 2023-10-01
publisher MDPI AG
record_format Article
series Gels
spelling doaj.art-b2a710ecf49f4e69b4d47180920524eb2023-11-19T16:36:07ZengMDPI AGGels2310-28612023-10-0191083910.3390/gels9100839Facile Preparation of a Novel HfC Aerogel with Low Thermal Conductivity and Excellent Mechanical PropertiesWei Wang0Zhanwu Wu1Shicong Song2Qi You3Sheng Cui4Weimin Shen5Guoqing Wang6Xuanfeng Zhang7Xiaofei Zhu8College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaShanghai Space Propulsion Technology Research Institute, Huzhou 313000, ChinaShanghai Space Propulsion Technology Research Institute, Huzhou 313000, ChinaCollege of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaCollege of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaShanghai Space Propulsion Technology Research Institute, Huzhou 313000, ChinaShanghai Space Propulsion Technology Research Institute, Huzhou 313000, ChinaShanghai Space Propulsion Technology Research Institute, Huzhou 313000, ChinaShanghai Space Propulsion Technology Research Institute, Huzhou 313000, ChinaAerogels emerge as captivating contenders within the realm of high-temperature thermal resistance and thermal insulation. Nevertheless, their practical applications are usually constrained by their inherent brittleness when subjected to rigorous conditions. Herein, employing hafnium dichloride oxide octahydrate (HfOCl<sub>2</sub>·8H<sub>2</sub>O) as the hafnium source and resorcinol–formaldehyde (RF) as the carbon precursor, hafnium carbide (HfC) aerogels are fabricated via the sol-gel method complemented with carbothermal reduction reaction. Investigations are conducted into the effects of various molar ratios, duration, and temperatures of calcination on the microstructural features and physico-chemical characteristics of the as-prepared HfC aerogel. The aerogel shows a high BET-specific surface area (601.02 m<sup>2</sup>/g), which is much larger than those of previously reported aerogels. Furthermore, the HfC aerogel exhibits a low thermal conductivity of 0.053 W/(m·K) and a compressive strength of up to 6.12 MPa after carbothermal reduction at 1500 °C. These excellent thermal insulation and mechanical properties ensure it is ideal for the utilization of high-temperature thermal resistance and thermal insulation in the fields of aerospace.https://www.mdpi.com/2310-2861/9/10/839HfC aerogelsol-gelcarbothermal reductionthermal insulationcompressive strength
spellingShingle Wei Wang
Zhanwu Wu
Shicong Song
Qi You
Sheng Cui
Weimin Shen
Guoqing Wang
Xuanfeng Zhang
Xiaofei Zhu
Facile Preparation of a Novel HfC Aerogel with Low Thermal Conductivity and Excellent Mechanical Properties
Gels
HfC aerogel
sol-gel
carbothermal reduction
thermal insulation
compressive strength
title Facile Preparation of a Novel HfC Aerogel with Low Thermal Conductivity and Excellent Mechanical Properties
title_full Facile Preparation of a Novel HfC Aerogel with Low Thermal Conductivity and Excellent Mechanical Properties
title_fullStr Facile Preparation of a Novel HfC Aerogel with Low Thermal Conductivity and Excellent Mechanical Properties
title_full_unstemmed Facile Preparation of a Novel HfC Aerogel with Low Thermal Conductivity and Excellent Mechanical Properties
title_short Facile Preparation of a Novel HfC Aerogel with Low Thermal Conductivity and Excellent Mechanical Properties
title_sort facile preparation of a novel hfc aerogel with low thermal conductivity and excellent mechanical properties
topic HfC aerogel
sol-gel
carbothermal reduction
thermal insulation
compressive strength
url https://www.mdpi.com/2310-2861/9/10/839
work_keys_str_mv AT weiwang facilepreparationofanovelhfcaerogelwithlowthermalconductivityandexcellentmechanicalproperties
AT zhanwuwu facilepreparationofanovelhfcaerogelwithlowthermalconductivityandexcellentmechanicalproperties
AT shicongsong facilepreparationofanovelhfcaerogelwithlowthermalconductivityandexcellentmechanicalproperties
AT qiyou facilepreparationofanovelhfcaerogelwithlowthermalconductivityandexcellentmechanicalproperties
AT shengcui facilepreparationofanovelhfcaerogelwithlowthermalconductivityandexcellentmechanicalproperties
AT weiminshen facilepreparationofanovelhfcaerogelwithlowthermalconductivityandexcellentmechanicalproperties
AT guoqingwang facilepreparationofanovelhfcaerogelwithlowthermalconductivityandexcellentmechanicalproperties
AT xuanfengzhang facilepreparationofanovelhfcaerogelwithlowthermalconductivityandexcellentmechanicalproperties
AT xiaofeizhu facilepreparationofanovelhfcaerogelwithlowthermalconductivityandexcellentmechanicalproperties