Enhancement of the Direct Synthesis of Dimethyl Ether (DME) from Synthesis Gas by Macro- and Microstructuring of the Catalytic Bed

This work reports on a modelling study of the influence of the distribution of metallic and acidic active centers within a catalytic fixed-bed reactor for the direct synthesis of dimethyl ether (DME), conducted to demonstrate the potential of reactor-level and pellet-level structuring of catalytic a...

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Main Authors: Katarzyna Bizon, Krzysztof Skrzypek-Markiewicz, Gaetano Continillo
Format: Article
Language:English
Published: MDPI AG 2020-08-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/10/8/852
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author Katarzyna Bizon
Krzysztof Skrzypek-Markiewicz
Gaetano Continillo
author_facet Katarzyna Bizon
Krzysztof Skrzypek-Markiewicz
Gaetano Continillo
author_sort Katarzyna Bizon
collection DOAJ
description This work reports on a modelling study of the influence of the distribution of metallic and acidic active centers within a catalytic fixed-bed reactor for the direct synthesis of dimethyl ether (DME), conducted to demonstrate the potential of reactor-level and pellet-level structuring of catalytic active centers in process integration and intensification. To account for the pellet structure, the analysis was performed with the aid of a heterogeneous model considering both interphase and intrapellet mass transport resistances. The study evaluated, in terms of DME and methanol yield and selectivity, the performance of a tubular reactor loaded with a physical mixture of monofunctional catalyst pellets or structured bifunctional catalyst pellets with different arrangements of the catalytic centers. It was confirmed that bifunctional catalysts overperform significantly a physical mixture of monofunctional particles. Moreover, it was shown that the internal structure of a bifunctional catalyst pellet is an important feature that deserves to be exploited deeper, in view of further intensification of the DME synthesis process to be achieved with a better reactor design.
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spelling doaj.art-b2af912e90dd4018a12c2198136726d12023-11-20T08:46:09ZengMDPI AGCatalysts2073-43442020-08-0110885210.3390/catal10080852Enhancement of the Direct Synthesis of Dimethyl Ether (DME) from Synthesis Gas by Macro- and Microstructuring of the Catalytic BedKatarzyna Bizon0Krzysztof Skrzypek-Markiewicz1Gaetano Continillo2Faculty of Chemical Engineering and Technology, Cracow University of Technology, ul. Warszawska 24, 31-155 Kraków, PolandFaculty of Chemical Engineering and Technology, Cracow University of Technology, ul. Warszawska 24, 31-155 Kraków, PolandDipartimento di Ingegneria, Università degli Studi del Sannio, Piazza Roma 21, 82100 Benevento, ItalyThis work reports on a modelling study of the influence of the distribution of metallic and acidic active centers within a catalytic fixed-bed reactor for the direct synthesis of dimethyl ether (DME), conducted to demonstrate the potential of reactor-level and pellet-level structuring of catalytic active centers in process integration and intensification. To account for the pellet structure, the analysis was performed with the aid of a heterogeneous model considering both interphase and intrapellet mass transport resistances. The study evaluated, in terms of DME and methanol yield and selectivity, the performance of a tubular reactor loaded with a physical mixture of monofunctional catalyst pellets or structured bifunctional catalyst pellets with different arrangements of the catalytic centers. It was confirmed that bifunctional catalysts overperform significantly a physical mixture of monofunctional particles. Moreover, it was shown that the internal structure of a bifunctional catalyst pellet is an important feature that deserves to be exploited deeper, in view of further intensification of the DME synthesis process to be achieved with a better reactor design.https://www.mdpi.com/2073-4344/10/8/852process integrationdirect synthesis of dimethyl etherbifunctional catalyst pelletprocess intensificationmultifunctional catalytic reactor
spellingShingle Katarzyna Bizon
Krzysztof Skrzypek-Markiewicz
Gaetano Continillo
Enhancement of the Direct Synthesis of Dimethyl Ether (DME) from Synthesis Gas by Macro- and Microstructuring of the Catalytic Bed
Catalysts
process integration
direct synthesis of dimethyl ether
bifunctional catalyst pellet
process intensification
multifunctional catalytic reactor
title Enhancement of the Direct Synthesis of Dimethyl Ether (DME) from Synthesis Gas by Macro- and Microstructuring of the Catalytic Bed
title_full Enhancement of the Direct Synthesis of Dimethyl Ether (DME) from Synthesis Gas by Macro- and Microstructuring of the Catalytic Bed
title_fullStr Enhancement of the Direct Synthesis of Dimethyl Ether (DME) from Synthesis Gas by Macro- and Microstructuring of the Catalytic Bed
title_full_unstemmed Enhancement of the Direct Synthesis of Dimethyl Ether (DME) from Synthesis Gas by Macro- and Microstructuring of the Catalytic Bed
title_short Enhancement of the Direct Synthesis of Dimethyl Ether (DME) from Synthesis Gas by Macro- and Microstructuring of the Catalytic Bed
title_sort enhancement of the direct synthesis of dimethyl ether dme from synthesis gas by macro and microstructuring of the catalytic bed
topic process integration
direct synthesis of dimethyl ether
bifunctional catalyst pellet
process intensification
multifunctional catalytic reactor
url https://www.mdpi.com/2073-4344/10/8/852
work_keys_str_mv AT katarzynabizon enhancementofthedirectsynthesisofdimethyletherdmefromsynthesisgasbymacroandmicrostructuringofthecatalyticbed
AT krzysztofskrzypekmarkiewicz enhancementofthedirectsynthesisofdimethyletherdmefromsynthesisgasbymacroandmicrostructuringofthecatalyticbed
AT gaetanocontinillo enhancementofthedirectsynthesisofdimethyletherdmefromsynthesisgasbymacroandmicrostructuringofthecatalyticbed