Alloying Element Depletion and Phase Transition in Stainless Steel 304 Induced by PEO Treatment in KOH- and TaOH-Rich Electrolyte

Due to their lower cost and good mechanical and corrosion properties, ferrous materials such as stainless steel (SS) are commonly used as bio-materials, mainly as surgical instruments and implants. Surface treatments such as plasma electrolytic oxidation (PEO) can be a valuable tool to increase corr...

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Main Authors: João Paulo de Proença, Rafael Parra Ribeiro, Elidiane Cipriano Rangel, Nilson Cristino da Cruz, Bruna de Oliveira Pinto, Carlos Roberto Grandini, Diego Rafael Nespeque Correa
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/13/10/1480
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author João Paulo de Proença
Rafael Parra Ribeiro
Elidiane Cipriano Rangel
Nilson Cristino da Cruz
Bruna de Oliveira Pinto
Carlos Roberto Grandini
Diego Rafael Nespeque Correa
author_facet João Paulo de Proença
Rafael Parra Ribeiro
Elidiane Cipriano Rangel
Nilson Cristino da Cruz
Bruna de Oliveira Pinto
Carlos Roberto Grandini
Diego Rafael Nespeque Correa
author_sort João Paulo de Proença
collection DOAJ
description Due to their lower cost and good mechanical and corrosion properties, ferrous materials such as stainless steel (SS) are commonly used as bio-materials, mainly as surgical instruments and implants. Surface treatments such as plasma electrolytic oxidation (PEO) can be a valuable tool to increase corrosion resistance and enhance the bio-compatibility of metallic materials. In this scenario, the current study evaluated the effect of electrolyte composition on the surface of SS304 submitted to PEO treatment. The variation in the amount of KOH and Ta(OH)<sub>5</sub> promoted significant changes in the surface characteristics, forming Fe-rich oxide plates, Ta-rich agglomerate particles, and an exposed substrate. The PEO-treated substrates were depleted of some alloying elements (Cr, Ni, and Mn), which, allied to the Ta-enrichment, affected the roughness, wettability, phase stability, micro-hardness, and corrosion resistance. All the PEO treatments presented a phase composition of single γ-Fe instead of a dual α + γ phase from the untreated substrate, which was understood in terms of the Ni<sub>eq</sub>-Cr<sub>eq</sub> diagram. The corrosion tests indicated that the PEO treatment significantly affected the corrosion parameters, having the presence of a non-uniform oxide layer. The findings show that it is possible to control the chemical and phase composition of SS304 material employing PEO treatment.
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spelling doaj.art-b3084d899d184182a89f346298fb59982023-11-19T16:09:50ZengMDPI AGCrystals2073-43522023-10-011310148010.3390/cryst13101480Alloying Element Depletion and Phase Transition in Stainless Steel 304 Induced by PEO Treatment in KOH- and TaOH-Rich ElectrolyteJoão Paulo de Proença0Rafael Parra Ribeiro1Elidiane Cipriano Rangel2Nilson Cristino da Cruz3Bruna de Oliveira Pinto4Carlos Roberto Grandini5Diego Rafael Nespeque Correa6Laboratório de Plasmas Tecnológicos, Science and Technology Institute, São Paulo State University (UNESP), Sorocaba 18087-180, SP, BrazilLaboratório de Plasmas Tecnológicos, Science and Technology Institute, São Paulo State University (UNESP), Sorocaba 18087-180, SP, BrazilLaboratório de Plasmas Tecnológicos, Science and Technology Institute, São Paulo State University (UNESP), Sorocaba 18087-180, SP, BrazilLaboratório de Plasmas Tecnológicos, Science and Technology Institute, São Paulo State University (UNESP), Sorocaba 18087-180, SP, BrazilLaboratório de Anelasticidade e Biomateriais, School of Sciences, São Paulo State University (UNESP), Bauru 17033-360, SP, BrazilLaboratório de Anelasticidade e Biomateriais, School of Sciences, São Paulo State University (UNESP), Bauru 17033-360, SP, BrazilLaboratório de Anelasticidade e Biomateriais, School of Sciences, São Paulo State University (UNESP), Bauru 17033-360, SP, BrazilDue to their lower cost and good mechanical and corrosion properties, ferrous materials such as stainless steel (SS) are commonly used as bio-materials, mainly as surgical instruments and implants. Surface treatments such as plasma electrolytic oxidation (PEO) can be a valuable tool to increase corrosion resistance and enhance the bio-compatibility of metallic materials. In this scenario, the current study evaluated the effect of electrolyte composition on the surface of SS304 submitted to PEO treatment. The variation in the amount of KOH and Ta(OH)<sub>5</sub> promoted significant changes in the surface characteristics, forming Fe-rich oxide plates, Ta-rich agglomerate particles, and an exposed substrate. The PEO-treated substrates were depleted of some alloying elements (Cr, Ni, and Mn), which, allied to the Ta-enrichment, affected the roughness, wettability, phase stability, micro-hardness, and corrosion resistance. All the PEO treatments presented a phase composition of single γ-Fe instead of a dual α + γ phase from the untreated substrate, which was understood in terms of the Ni<sub>eq</sub>-Cr<sub>eq</sub> diagram. The corrosion tests indicated that the PEO treatment significantly affected the corrosion parameters, having the presence of a non-uniform oxide layer. The findings show that it is possible to control the chemical and phase composition of SS304 material employing PEO treatment.https://www.mdpi.com/2073-4352/13/10/1480plasma electrolytic oxidationstainless steeltantalum oxidecorrosion
spellingShingle João Paulo de Proença
Rafael Parra Ribeiro
Elidiane Cipriano Rangel
Nilson Cristino da Cruz
Bruna de Oliveira Pinto
Carlos Roberto Grandini
Diego Rafael Nespeque Correa
Alloying Element Depletion and Phase Transition in Stainless Steel 304 Induced by PEO Treatment in KOH- and TaOH-Rich Electrolyte
Crystals
plasma electrolytic oxidation
stainless steel
tantalum oxide
corrosion
title Alloying Element Depletion and Phase Transition in Stainless Steel 304 Induced by PEO Treatment in KOH- and TaOH-Rich Electrolyte
title_full Alloying Element Depletion and Phase Transition in Stainless Steel 304 Induced by PEO Treatment in KOH- and TaOH-Rich Electrolyte
title_fullStr Alloying Element Depletion and Phase Transition in Stainless Steel 304 Induced by PEO Treatment in KOH- and TaOH-Rich Electrolyte
title_full_unstemmed Alloying Element Depletion and Phase Transition in Stainless Steel 304 Induced by PEO Treatment in KOH- and TaOH-Rich Electrolyte
title_short Alloying Element Depletion and Phase Transition in Stainless Steel 304 Induced by PEO Treatment in KOH- and TaOH-Rich Electrolyte
title_sort alloying element depletion and phase transition in stainless steel 304 induced by peo treatment in koh and taoh rich electrolyte
topic plasma electrolytic oxidation
stainless steel
tantalum oxide
corrosion
url https://www.mdpi.com/2073-4352/13/10/1480
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