The Influence of the Microstructure of Ceramic-Elastomer Composites on Their Energy Absorption Capability

The paper presents the experimental results of static and dynamic compressive tests conducted on ceramic-elastomer composites. The alumina ceramic preforms were fabricated by the four-step method: ceramic mixture preparation, consolidation under pressure, presintering, and sintering under pressure,...

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Main Authors: Paulina Kozera, Anna Boczkowska, Rafał Kozera, Marcin Małek, Włodzimierz Idczak
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/21/6618
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author Paulina Kozera
Anna Boczkowska
Rafał Kozera
Marcin Małek
Włodzimierz Idczak
author_facet Paulina Kozera
Anna Boczkowska
Rafał Kozera
Marcin Małek
Włodzimierz Idczak
author_sort Paulina Kozera
collection DOAJ
description The paper presents the experimental results of static and dynamic compressive tests conducted on ceramic-elastomer composites. The alumina ceramic preforms were fabricated by the four-step method: ceramic mixture preparation, consolidation under pressure, presintering, and sintering under pressure, respectively. To obtain ceramic preforms with a similar volume fraction of open pores, but with different pore sizes, alumina powder with different particle size and a ceramic binder were used, as well as pore-forming agents that were evenly distributed throughout the volume of the molding mass. The composites were obtained using vacuum pressure infiltration of porous alumina ceramic by urea-urethane elastomer in liquid form. As a result, the obtained composites were characterized by two phases that interpenetrated three-dimensionally and topologically throughout the microstructure. The microstructure of the ceramic preforms was revealed by X-ray tomography, which indicated that the alumina preforms had similar porosity of approximately 40% vol. but different pore diameter in the range of 6 to 34 µm. After composite fabrication, image analysis was carried out. Due to the microstructure of the ceramic preforms, the composites differed in the specific surface fraction of the interphase boundaries (S<sub>v</sub>). The highest value of the S<sub>v</sub> parameter was achieved for composite fabricated by infiltration method of using ceramic preform with the smallest pore size. Static and dynamic tests were carried out using different strain rate: 1.4·10<sup>−3</sup>, 7·10<sup>−2</sup>, 1.4·10<sup>−1</sup>, and 3·10<sup>3</sup> s<sup>−1</sup>. Compressive strength, stress at plateau zone, and absorbed energy were determined. It was found that the ceramic-elastomer composites’ ability to absorb energy depended on the specific surface fraction of the interphase boundaries and achieved a value between 15.3 MJ/m<sup>3</sup> in static test and 51.1 MJ/m<sup>3</sup> for dynamic strain rate.
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spelling doaj.art-b3831ec0b2ed4685b27edf511dffa71f2023-11-22T21:14:54ZengMDPI AGMaterials1996-19442021-11-011421661810.3390/ma14216618The Influence of the Microstructure of Ceramic-Elastomer Composites on Their Energy Absorption CapabilityPaulina Kozera0Anna Boczkowska1Rafał Kozera2Marcin Małek3Włodzimierz Idczak4Faculty of Materials Science and Engineering, Warsaw University of Technology, ul. Woloska 141, 02-507 Warsaw, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, ul. Woloska 141, 02-507 Warsaw, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, ul. Woloska 141, 02-507 Warsaw, PolandFaculty of Civil Engineering and Geodesy, Military University of Technology, ul. Gen. Sylwestra Kaliskiego 2, 00-908 Warsaw, PolandFaculty of Civil Engineering and Geodesy, Military University of Technology, ul. Gen. Sylwestra Kaliskiego 2, 00-908 Warsaw, PolandThe paper presents the experimental results of static and dynamic compressive tests conducted on ceramic-elastomer composites. The alumina ceramic preforms were fabricated by the four-step method: ceramic mixture preparation, consolidation under pressure, presintering, and sintering under pressure, respectively. To obtain ceramic preforms with a similar volume fraction of open pores, but with different pore sizes, alumina powder with different particle size and a ceramic binder were used, as well as pore-forming agents that were evenly distributed throughout the volume of the molding mass. The composites were obtained using vacuum pressure infiltration of porous alumina ceramic by urea-urethane elastomer in liquid form. As a result, the obtained composites were characterized by two phases that interpenetrated three-dimensionally and topologically throughout the microstructure. The microstructure of the ceramic preforms was revealed by X-ray tomography, which indicated that the alumina preforms had similar porosity of approximately 40% vol. but different pore diameter in the range of 6 to 34 µm. After composite fabrication, image analysis was carried out. Due to the microstructure of the ceramic preforms, the composites differed in the specific surface fraction of the interphase boundaries (S<sub>v</sub>). The highest value of the S<sub>v</sub> parameter was achieved for composite fabricated by infiltration method of using ceramic preform with the smallest pore size. Static and dynamic tests were carried out using different strain rate: 1.4·10<sup>−3</sup>, 7·10<sup>−2</sup>, 1.4·10<sup>−1</sup>, and 3·10<sup>3</sup> s<sup>−1</sup>. Compressive strength, stress at plateau zone, and absorbed energy were determined. It was found that the ceramic-elastomer composites’ ability to absorb energy depended on the specific surface fraction of the interphase boundaries and achieved a value between 15.3 MJ/m<sup>3</sup> in static test and 51.1 MJ/m<sup>3</sup> for dynamic strain rate.https://www.mdpi.com/1996-1944/14/21/6618interpenetrating phase compositesceramic preformstatic and dynamic testsspecific surface fraction of the interphase boundariesenergy absorption capabilitystrain rate
spellingShingle Paulina Kozera
Anna Boczkowska
Rafał Kozera
Marcin Małek
Włodzimierz Idczak
The Influence of the Microstructure of Ceramic-Elastomer Composites on Their Energy Absorption Capability
Materials
interpenetrating phase composites
ceramic preform
static and dynamic tests
specific surface fraction of the interphase boundaries
energy absorption capability
strain rate
title The Influence of the Microstructure of Ceramic-Elastomer Composites on Their Energy Absorption Capability
title_full The Influence of the Microstructure of Ceramic-Elastomer Composites on Their Energy Absorption Capability
title_fullStr The Influence of the Microstructure of Ceramic-Elastomer Composites on Their Energy Absorption Capability
title_full_unstemmed The Influence of the Microstructure of Ceramic-Elastomer Composites on Their Energy Absorption Capability
title_short The Influence of the Microstructure of Ceramic-Elastomer Composites on Their Energy Absorption Capability
title_sort influence of the microstructure of ceramic elastomer composites on their energy absorption capability
topic interpenetrating phase composites
ceramic preform
static and dynamic tests
specific surface fraction of the interphase boundaries
energy absorption capability
strain rate
url https://www.mdpi.com/1996-1944/14/21/6618
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