Stress Intensity Factors for Pressurized Pipes with an Internal Crack: The Prediction Model Based on an Artificial Neural Network

During pipeline operation, internal cracks may occur. The severity around the crack tip can be quantified by the stress intensity factor (<i>K</i><sub>I</sub>), which is a linear–elastic fracture mechanics parameter. For pressurized pipes featuring infinitely long internal su...

Full description

Bibliographic Details
Main Authors: Patchanida Seenuan, Nitikorn Noraphaiphipaksa, Chaosuan Kanchanomai
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/20/11446
_version_ 1797574830774550528
author Patchanida Seenuan
Nitikorn Noraphaiphipaksa
Chaosuan Kanchanomai
author_facet Patchanida Seenuan
Nitikorn Noraphaiphipaksa
Chaosuan Kanchanomai
author_sort Patchanida Seenuan
collection DOAJ
description During pipeline operation, internal cracks may occur. The severity around the crack tip can be quantified by the stress intensity factor (<i>K</i><sub>I</sub>), which is a linear–elastic fracture mechanics parameter. For pressurized pipes featuring infinitely long internal surface cracks, <i>K</i><sub>I</sub> can be interpolated from a function considering pressure, geometry, and crack size, as presented in API 579-1/ASME FFS-1. To enhance <i>K</i><sub>I</sub> prediction accuracy, an artificial neural network (ANN) model was developed for such pressurized pipes. Predictions from the ANN model and API 579-1/ASME FFS-1 were compared with precise finite element analysis (FEA). The ANN model with an eight-neuron sub-layer outperformed others, displaying the lowest mean squared error (MSE) and minimal validation discrepancies. Nonlinear validation data improved both MSE and testing performance compared to uniform validation. The ANN model accurately predicted normalized <i>K</i><sub>I</sub>, with differences of 2.2% or lower when compared to FEA results. Conversely, API 579-1/ASME FFS-1′s bilinear interpolation predicted inaccurately, exhibiting disparities of up to 4.3% within the linear zone and 24% within the nonlinearity zone. Additionally, the ANN model effectively forecasted the critical crack size (<i>a</i><sub>C</sub>), differing by 0.59% from FEA, while API 579-1/ASME FFS-1′s bilinear interpolation underestimated <i>a</i><sub>C</sub> by 4.13%. In summary, the developed ANN model offers accurate forecasts of normalized <i>K</i><sub>I</sub> and critical crack size for pressurized pipes, providing valuable insights for structural assessments in critical engineering applications.
first_indexed 2024-03-10T21:28:38Z
format Article
id doaj.art-b3cd9db9ff5041edba64cdb856949709
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-03-10T21:28:38Z
publishDate 2023-10-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-b3cd9db9ff5041edba64cdb8569497092023-11-19T15:32:18ZengMDPI AGApplied Sciences2076-34172023-10-0113201144610.3390/app132011446Stress Intensity Factors for Pressurized Pipes with an Internal Crack: The Prediction Model Based on an Artificial Neural NetworkPatchanida Seenuan0Nitikorn Noraphaiphipaksa1Chaosuan Kanchanomai2Department of Mechanical Engineering, Faculty of Engineering, Thammasat School of Engineering, Thammasat University, Pathumthani 12120, ThailandDepartment of Mechanical Engineering, Faculty of Engineering, Thammasat School of Engineering, Thammasat University, Pathumthani 12120, ThailandDepartment of Mechanical Engineering, Faculty of Engineering, Thammasat School of Engineering, Thammasat University, Pathumthani 12120, ThailandDuring pipeline operation, internal cracks may occur. The severity around the crack tip can be quantified by the stress intensity factor (<i>K</i><sub>I</sub>), which is a linear–elastic fracture mechanics parameter. For pressurized pipes featuring infinitely long internal surface cracks, <i>K</i><sub>I</sub> can be interpolated from a function considering pressure, geometry, and crack size, as presented in API 579-1/ASME FFS-1. To enhance <i>K</i><sub>I</sub> prediction accuracy, an artificial neural network (ANN) model was developed for such pressurized pipes. Predictions from the ANN model and API 579-1/ASME FFS-1 were compared with precise finite element analysis (FEA). The ANN model with an eight-neuron sub-layer outperformed others, displaying the lowest mean squared error (MSE) and minimal validation discrepancies. Nonlinear validation data improved both MSE and testing performance compared to uniform validation. The ANN model accurately predicted normalized <i>K</i><sub>I</sub>, with differences of 2.2% or lower when compared to FEA results. Conversely, API 579-1/ASME FFS-1′s bilinear interpolation predicted inaccurately, exhibiting disparities of up to 4.3% within the linear zone and 24% within the nonlinearity zone. Additionally, the ANN model effectively forecasted the critical crack size (<i>a</i><sub>C</sub>), differing by 0.59% from FEA, while API 579-1/ASME FFS-1′s bilinear interpolation underestimated <i>a</i><sub>C</sub> by 4.13%. In summary, the developed ANN model offers accurate forecasts of normalized <i>K</i><sub>I</sub> and critical crack size for pressurized pipes, providing valuable insights for structural assessments in critical engineering applications.https://www.mdpi.com/2076-3417/13/20/11446artificial intelligenceartificial neural networkstress intensity factorcrackpipe
spellingShingle Patchanida Seenuan
Nitikorn Noraphaiphipaksa
Chaosuan Kanchanomai
Stress Intensity Factors for Pressurized Pipes with an Internal Crack: The Prediction Model Based on an Artificial Neural Network
Applied Sciences
artificial intelligence
artificial neural network
stress intensity factor
crack
pipe
title Stress Intensity Factors for Pressurized Pipes with an Internal Crack: The Prediction Model Based on an Artificial Neural Network
title_full Stress Intensity Factors for Pressurized Pipes with an Internal Crack: The Prediction Model Based on an Artificial Neural Network
title_fullStr Stress Intensity Factors for Pressurized Pipes with an Internal Crack: The Prediction Model Based on an Artificial Neural Network
title_full_unstemmed Stress Intensity Factors for Pressurized Pipes with an Internal Crack: The Prediction Model Based on an Artificial Neural Network
title_short Stress Intensity Factors for Pressurized Pipes with an Internal Crack: The Prediction Model Based on an Artificial Neural Network
title_sort stress intensity factors for pressurized pipes with an internal crack the prediction model based on an artificial neural network
topic artificial intelligence
artificial neural network
stress intensity factor
crack
pipe
url https://www.mdpi.com/2076-3417/13/20/11446
work_keys_str_mv AT patchanidaseenuan stressintensityfactorsforpressurizedpipeswithaninternalcrackthepredictionmodelbasedonanartificialneuralnetwork
AT nitikornnoraphaiphipaksa stressintensityfactorsforpressurizedpipeswithaninternalcrackthepredictionmodelbasedonanartificialneuralnetwork
AT chaosuankanchanomai stressintensityfactorsforpressurizedpipeswithaninternalcrackthepredictionmodelbasedonanartificialneuralnetwork