The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles

The article presents a method of controlling the size of droplets generated by a system that sprays a high-viscosity liquid containing particles of a solid body, i.e., a catalyst. The work is a continuation of previous research concerning the spraying of liquids with a catalyst, which improves the e...

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Main Authors: Zdzisław Bielecki, Marek Ochowiak, Sylwia Włodarczak, Andżelika Krupińska, Magdalena Matuszak, Krzysztof Jagiełło, Jarosław Dziuba, Ernest Szajna, Dariusz Choiński, Marcin Odziomek, Tomasz R. Sosnowski
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/11/3937
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author Zdzisław Bielecki
Marek Ochowiak
Sylwia Włodarczak
Andżelika Krupińska
Magdalena Matuszak
Krzysztof Jagiełło
Jarosław Dziuba
Ernest Szajna
Dariusz Choiński
Marcin Odziomek
Tomasz R. Sosnowski
author_facet Zdzisław Bielecki
Marek Ochowiak
Sylwia Włodarczak
Andżelika Krupińska
Magdalena Matuszak
Krzysztof Jagiełło
Jarosław Dziuba
Ernest Szajna
Dariusz Choiński
Marcin Odziomek
Tomasz R. Sosnowski
author_sort Zdzisław Bielecki
collection DOAJ
description The article presents a method of controlling the size of droplets generated by a system that sprays a high-viscosity liquid containing particles of a solid body, i.e., a catalyst. The work is a continuation of previous research concerning the spraying of liquids with a catalyst, which improves the efficiency of the process. As a result of the conducted CFD calculations, it was found that to bring the catalyst to the system, a droplet with a diameter of at least 30 µm should be generated. The tests were carried out on a laboratory scale on a model isopropanol-water system. A polymer containing Raney nickel particles was added to the suspension. The analysis of the obtained data confirmed the possibility of generating droplets with the desired diameters in order for the liquid carrying the catalyst to not evaporate before it is delivered to the combustion chamber. The designed and constructed test system allows the diameters of the generated droplets to be controlled by changing the settings of the spraying nozzle. Moreover, it enables the parameters of the process, and the spraying itself, to be controlled. In further work, tests on a real 0.5 MW facility are planned. Due to the use of a catalyst, a greater degree of fuel burnout can be obtained, and the dynamics of the combustion process can be improved. Additionally, the parameters of the emitted exhaust gases and ash composition can also be enhanced.
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spelling doaj.art-b3fac79617db47a495139702749c61252023-11-23T13:57:38ZengMDPI AGEnergies1996-10732022-05-011511393710.3390/en15113937The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst ParticlesZdzisław Bielecki0Marek Ochowiak1Sylwia Włodarczak2Andżelika Krupińska3Magdalena Matuszak4Krzysztof Jagiełło5Jarosław Dziuba6Ernest Szajna7Dariusz Choiński8Marcin Odziomek9Tomasz R. Sosnowski10Kuncar S.A., Pszczyńska 167C, 43-175 Wyry, PolandDepartment of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, PolandDepartment of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, PolandDepartment of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, PolandDepartment of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, PolandThermal Processes Department, Institute of Power Engineering, Mory 8, 01-330 Warsaw, PolandDepartment of Power Engineering and Turbomachinery, Silesian University of Technology, 44-100 Gliwice, PolandKMB Catalyst sp z o.o., ul. Pszczyńska 167C, 43-175 Wyry, PolandDepartment of Automatic Control and Robotics, Silesian University of Technology, Akademicka 2A, 44-100 Gliwice, PolandFaculty of Chemical and Process Engineering, Warsaw University of Technology, Waryńskiego 1, 00-645 Warsaw, PolandFaculty of Chemical and Process Engineering, Warsaw University of Technology, Waryńskiego 1, 00-645 Warsaw, PolandThe article presents a method of controlling the size of droplets generated by a system that sprays a high-viscosity liquid containing particles of a solid body, i.e., a catalyst. The work is a continuation of previous research concerning the spraying of liquids with a catalyst, which improves the efficiency of the process. As a result of the conducted CFD calculations, it was found that to bring the catalyst to the system, a droplet with a diameter of at least 30 µm should be generated. The tests were carried out on a laboratory scale on a model isopropanol-water system. A polymer containing Raney nickel particles was added to the suspension. The analysis of the obtained data confirmed the possibility of generating droplets with the desired diameters in order for the liquid carrying the catalyst to not evaporate before it is delivered to the combustion chamber. The designed and constructed test system allows the diameters of the generated droplets to be controlled by changing the settings of the spraying nozzle. Moreover, it enables the parameters of the process, and the spraying itself, to be controlled. In further work, tests on a real 0.5 MW facility are planned. Due to the use of a catalyst, a greater degree of fuel burnout can be obtained, and the dynamics of the combustion process can be improved. Additionally, the parameters of the emitted exhaust gases and ash composition can also be enhanced.https://www.mdpi.com/1996-1073/15/11/3937optimal droplet diametercombustiondust ductcontrolcatalyst
spellingShingle Zdzisław Bielecki
Marek Ochowiak
Sylwia Włodarczak
Andżelika Krupińska
Magdalena Matuszak
Krzysztof Jagiełło
Jarosław Dziuba
Ernest Szajna
Dariusz Choiński
Marcin Odziomek
Tomasz R. Sosnowski
The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles
Energies
optimal droplet diameter
combustion
dust duct
control
catalyst
title The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles
title_full The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles
title_fullStr The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles
title_full_unstemmed The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles
title_short The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles
title_sort optimal diameter of the droplets of a high viscosity liquid containing solid state catalyst particles
topic optimal droplet diameter
combustion
dust duct
control
catalyst
url https://www.mdpi.com/1996-1073/15/11/3937
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