Wire Arc Additive Manufacturing of Aluminium Alloys

Additive manufacturing is used to produce parts with complex near-net shape geometries. It can also be used to repair parts that have worn out in service using specific processes such as Wire Arc Additive Manufacturing (WAAM) and Directed Energy Deposition (DED). Wire additive manufacturing processe...

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Main Authors: Théo Ouellet, Maxime Croteau, Alexandre Bois-Brochu, Julie Lévesque
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Engineering Proceedings
Subjects:
Online Access:https://www.mdpi.com/2673-4591/43/1/16
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author Théo Ouellet
Maxime Croteau
Alexandre Bois-Brochu
Julie Lévesque
author_facet Théo Ouellet
Maxime Croteau
Alexandre Bois-Brochu
Julie Lévesque
author_sort Théo Ouellet
collection DOAJ
description Additive manufacturing is used to produce parts with complex near-net shape geometries. It can also be used to repair parts that have worn out in service using specific processes such as Wire Arc Additive Manufacturing (WAAM) and Directed Energy Deposition (DED). Wire additive manufacturing processes allow for relatively high deposition rates compared to powder technologies but necessitate a stable welding process and a controlled heat input. As the perfect transfer mode for low welding energy and low spatter, Cold Metal Transfer (CMT) is the process of choice for WAAM. In this project, parts made from aluminium 4943 and 6061 were additively manufactured using CMT technology. The deposition rate, porosity level, and mechanical properties are discussed herein. For the 6061 alloy, after heat treatment, it is possible to attain properties that are close to those obtained for T6 for wrought products or even higher when samples are hot-isostatically pressed.
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spelling doaj.art-b4016c633d154054a9e30bbbe1369ba22023-12-22T14:06:23ZengMDPI AGEngineering Proceedings2673-45912023-09-014311610.3390/engproc2023043016Wire Arc Additive Manufacturing of Aluminium AlloysThéo Ouellet0Maxime Croteau1Alexandre Bois-Brochu2Julie Lévesque3Québec Metallurgy Center, Trois-Rivières, QC G9A 5E1, CanadaQuébec Metallurgy Center, Trois-Rivières, QC G9A 5E1, CanadaQuébec Metallurgy Center, Trois-Rivières, QC G9A 5E1, CanadaQuébec Metallurgy Center, Trois-Rivières, QC G9A 5E1, CanadaAdditive manufacturing is used to produce parts with complex near-net shape geometries. It can also be used to repair parts that have worn out in service using specific processes such as Wire Arc Additive Manufacturing (WAAM) and Directed Energy Deposition (DED). Wire additive manufacturing processes allow for relatively high deposition rates compared to powder technologies but necessitate a stable welding process and a controlled heat input. As the perfect transfer mode for low welding energy and low spatter, Cold Metal Transfer (CMT) is the process of choice for WAAM. In this project, parts made from aluminium 4943 and 6061 were additively manufactured using CMT technology. The deposition rate, porosity level, and mechanical properties are discussed herein. For the 6061 alloy, after heat treatment, it is possible to attain properties that are close to those obtained for T6 for wrought products or even higher when samples are hot-isostatically pressed.https://www.mdpi.com/2673-4591/43/1/16wire arc additive manufacturingaluminium alloysweldingheat treatments
spellingShingle Théo Ouellet
Maxime Croteau
Alexandre Bois-Brochu
Julie Lévesque
Wire Arc Additive Manufacturing of Aluminium Alloys
Engineering Proceedings
wire arc additive manufacturing
aluminium alloys
welding
heat treatments
title Wire Arc Additive Manufacturing of Aluminium Alloys
title_full Wire Arc Additive Manufacturing of Aluminium Alloys
title_fullStr Wire Arc Additive Manufacturing of Aluminium Alloys
title_full_unstemmed Wire Arc Additive Manufacturing of Aluminium Alloys
title_short Wire Arc Additive Manufacturing of Aluminium Alloys
title_sort wire arc additive manufacturing of aluminium alloys
topic wire arc additive manufacturing
aluminium alloys
welding
heat treatments
url https://www.mdpi.com/2673-4591/43/1/16
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AT julielevesque wirearcadditivemanufacturingofaluminiumalloys