Development of high performance granite fine fly dust particle reinforced epoxy composites: structure, thermal, mechanical, surface and high voltage breakdown strength properties

The granite waste generated from the granite cutting and polishing industries contributes to lot of environmental contamination and health hazards. In the present work, an attempt has been made to assess the method to minimise environmental problems associated with granite dust pollution to the poss...

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Main Authors: Hariharan Arumugam, Mohamed Iqbal M, Cheol-Hee Ahn, Sarawut Rimdusit, Alagar Muthukaruppan
Format: Article
Language:English
Published: Elsevier 2023-05-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423006622
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author Hariharan Arumugam
Mohamed Iqbal M
Cheol-Hee Ahn
Sarawut Rimdusit
Alagar Muthukaruppan
author_facet Hariharan Arumugam
Mohamed Iqbal M
Cheol-Hee Ahn
Sarawut Rimdusit
Alagar Muthukaruppan
author_sort Hariharan Arumugam
collection DOAJ
description The granite waste generated from the granite cutting and polishing industries contributes to lot of environmental contamination and health hazards. In the present work, an attempt has been made to assess the method to minimise environmental problems associated with granite dust pollution to the possible extent by converting the granite dust waste into value added high voltage electrical insulator products. Two types of epoxy matrices comprising bisphenol-A diglycidyl ether-phenalkamine (ER-1) and bisphenol-A diglycidyl ether-methyl hexahydrophthalic anhydride (ER-2) separately reinforced with varying weight percentages of (20, 40, 60, 80 and 100 wt%) of granite dust. The matrices and composites obtained were characterized for their structural, morphology, hydrophobic properties, thermal stability, mechanical strength, thermal conductivity, thermal resistivity, electrical resistivity, breakdown voltage and dielectric strength behaviour using appropriate analytical testing methods. Data resulted from different studies, it was inferred that the composites prepared using ER-2 possess better properties than those of ER-1. The composites with 100 wt% of cutting waste granite fly dust reinforced ER-2 possesses the higher values of electrical surface resistivity (5.22 × 1012 Ω), and electrical volume resistivity (5.60 × 1013 Ω) than those of neat ER-2 matrix (surface resistivity 4.82 × 109 Ω and volume resistivity 2.48 × 1013 Ω). The breakdown voltage and dielectric strength of ER-2 matrix were increased from 28 ±1 kV and 14 ± 0.5 kV/mm to 34 ±1 kV and 17 ± 0.5 kV/mm respectively, when reinforced with 100 wt % granite dust. The value of breakdown voltage was increased by 22% for 100 wt% granite dust reinforced composites when compared to that of neat epoxy matrix.
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spelling doaj.art-b41112ff9c6b4c7e9af16bb6dae5a0202023-06-21T06:56:15ZengElsevierJournal of Materials Research and Technology2238-78542023-05-012427952811Development of high performance granite fine fly dust particle reinforced epoxy composites: structure, thermal, mechanical, surface and high voltage breakdown strength propertiesHariharan Arumugam0Mohamed Iqbal M1Cheol-Hee Ahn2Sarawut Rimdusit3Alagar Muthukaruppan4Research Unit in Polymeric Materials for Medical Practice Devices, Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok-10330, ThailandDepartment of Electrical and Electronics Engineering, PSG Institute of Technology and Applied Research, Neelambur, Coimbatore- 641062, IndiaResearch Institute of Advanced Materials (RIAM), Department of Materials Science and Engineering, Seoul National University, Seoul 08826, Republic of KoreaResearch Unit in Polymeric Materials for Medical Practice Devices, Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok-10330, Thailand; Corresponding author.Polymer Engineering Laboratory, PSG Institute of Technology and Applied Research, Neelambur, Coimbatore - 641 062, India; Corresponding author.The granite waste generated from the granite cutting and polishing industries contributes to lot of environmental contamination and health hazards. In the present work, an attempt has been made to assess the method to minimise environmental problems associated with granite dust pollution to the possible extent by converting the granite dust waste into value added high voltage electrical insulator products. Two types of epoxy matrices comprising bisphenol-A diglycidyl ether-phenalkamine (ER-1) and bisphenol-A diglycidyl ether-methyl hexahydrophthalic anhydride (ER-2) separately reinforced with varying weight percentages of (20, 40, 60, 80 and 100 wt%) of granite dust. The matrices and composites obtained were characterized for their structural, morphology, hydrophobic properties, thermal stability, mechanical strength, thermal conductivity, thermal resistivity, electrical resistivity, breakdown voltage and dielectric strength behaviour using appropriate analytical testing methods. Data resulted from different studies, it was inferred that the composites prepared using ER-2 possess better properties than those of ER-1. The composites with 100 wt% of cutting waste granite fly dust reinforced ER-2 possesses the higher values of electrical surface resistivity (5.22 × 1012 Ω), and electrical volume resistivity (5.60 × 1013 Ω) than those of neat ER-2 matrix (surface resistivity 4.82 × 109 Ω and volume resistivity 2.48 × 1013 Ω). The breakdown voltage and dielectric strength of ER-2 matrix were increased from 28 ±1 kV and 14 ± 0.5 kV/mm to 34 ±1 kV and 17 ± 0.5 kV/mm respectively, when reinforced with 100 wt % granite dust. The value of breakdown voltage was increased by 22% for 100 wt% granite dust reinforced composites when compared to that of neat epoxy matrix.http://www.sciencedirect.com/science/article/pii/S2238785423006622Granite fly dustEpoxy compositesThermal behaviourElectrical resistivityBreakdown voltageDielectric strength
spellingShingle Hariharan Arumugam
Mohamed Iqbal M
Cheol-Hee Ahn
Sarawut Rimdusit
Alagar Muthukaruppan
Development of high performance granite fine fly dust particle reinforced epoxy composites: structure, thermal, mechanical, surface and high voltage breakdown strength properties
Journal of Materials Research and Technology
Granite fly dust
Epoxy composites
Thermal behaviour
Electrical resistivity
Breakdown voltage
Dielectric strength
title Development of high performance granite fine fly dust particle reinforced epoxy composites: structure, thermal, mechanical, surface and high voltage breakdown strength properties
title_full Development of high performance granite fine fly dust particle reinforced epoxy composites: structure, thermal, mechanical, surface and high voltage breakdown strength properties
title_fullStr Development of high performance granite fine fly dust particle reinforced epoxy composites: structure, thermal, mechanical, surface and high voltage breakdown strength properties
title_full_unstemmed Development of high performance granite fine fly dust particle reinforced epoxy composites: structure, thermal, mechanical, surface and high voltage breakdown strength properties
title_short Development of high performance granite fine fly dust particle reinforced epoxy composites: structure, thermal, mechanical, surface and high voltage breakdown strength properties
title_sort development of high performance granite fine fly dust particle reinforced epoxy composites structure thermal mechanical surface and high voltage breakdown strength properties
topic Granite fly dust
Epoxy composites
Thermal behaviour
Electrical resistivity
Breakdown voltage
Dielectric strength
url http://www.sciencedirect.com/science/article/pii/S2238785423006622
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AT cheolheeahn developmentofhighperformancegranitefineflydustparticlereinforcedepoxycompositesstructurethermalmechanicalsurfaceandhighvoltagebreakdownstrengthproperties
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