Improved Process Monitoring Strategy Using Kantorovich Distance-Independent Component Analysis: An Application to Tennessee Eastman Process

Vowing to the increasing complexity in industrial processes, the need for safety is of highest priority and this has led to development of efficient fault detection (FD) methods. Also, with rapid development of data acquisition systems, process history based methods have gained importance as their d...

Full description

Bibliographic Details
Main Authors: K. Ramakrishna Kini, Muddu Madakyaru
Format: Article
Language:English
Published: IEEE 2020-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9257420/
_version_ 1818876582097321984
author K. Ramakrishna Kini
Muddu Madakyaru
author_facet K. Ramakrishna Kini
Muddu Madakyaru
author_sort K. Ramakrishna Kini
collection DOAJ
description Vowing to the increasing complexity in industrial processes, the need for safety is of highest priority and this has led to development of efficient fault detection (FD) methods. Also, with rapid development of data acquisition systems, process history based methods have gained importance as their dependency is on large volume of sensor data extracted from the process. The industrial data exhibits some degree of non-gaussianity for which Independent Component Analysis (ICA) technique has usually been applied in practice. Recently, a new fault indicator based on Kantorovich Distance (KD) has been proposed which computes distance between two distributions and uses the distance as an indicator of fault. The KD metric has found to provide good monitoring results for data in presence of noise and offers enhanced detection of small magnitude faults. Considering the benefits offered by KD metric, the objective of this work is to amalgamate KD metric with ICA modeling framework to have a fault detection strategy that can improve process monitoring in noisy environment. The proposed ICA-KD FD strategy is illustrated on four processes that includes Modified Continuous Stirred Tank Heater (CSTH), Tennessee Eastman (TE) process and Experimental Distillation Column Process. The simulation results indicate that the proposed FD strategy exhibits improved performance over conventional strategies while monitoring different sensor faults in noisy environment.
first_indexed 2024-12-19T13:44:41Z
format Article
id doaj.art-b423215b10f647ba915cf094bb43d2cd
institution Directory Open Access Journal
issn 2169-3536
language English
last_indexed 2024-12-19T13:44:41Z
publishDate 2020-01-01
publisher IEEE
record_format Article
series IEEE Access
spelling doaj.art-b423215b10f647ba915cf094bb43d2cd2022-12-21T20:18:54ZengIEEEIEEE Access2169-35362020-01-01820586320587710.1109/ACCESS.2020.30377309257420Improved Process Monitoring Strategy Using Kantorovich Distance-Independent Component Analysis: An Application to Tennessee Eastman ProcessK. Ramakrishna Kini0https://orcid.org/0000-0001-8783-0610Muddu Madakyaru1https://orcid.org/0000-0002-2518-5190Department of Instrumentation and Control Engineering, Manipal Institute of Technology, Manipal Academy of Higher Education, Manipal, IndiaDepartment of Chemical Engineering, Manipal Institute of Technology, Manipal Academy of Higher Education, Manipal, IndiaVowing to the increasing complexity in industrial processes, the need for safety is of highest priority and this has led to development of efficient fault detection (FD) methods. Also, with rapid development of data acquisition systems, process history based methods have gained importance as their dependency is on large volume of sensor data extracted from the process. The industrial data exhibits some degree of non-gaussianity for which Independent Component Analysis (ICA) technique has usually been applied in practice. Recently, a new fault indicator based on Kantorovich Distance (KD) has been proposed which computes distance between two distributions and uses the distance as an indicator of fault. The KD metric has found to provide good monitoring results for data in presence of noise and offers enhanced detection of small magnitude faults. Considering the benefits offered by KD metric, the objective of this work is to amalgamate KD metric with ICA modeling framework to have a fault detection strategy that can improve process monitoring in noisy environment. The proposed ICA-KD FD strategy is illustrated on four processes that includes Modified Continuous Stirred Tank Heater (CSTH), Tennessee Eastman (TE) process and Experimental Distillation Column Process. The simulation results indicate that the proposed FD strategy exhibits improved performance over conventional strategies while monitoring different sensor faults in noisy environment.https://ieeexplore.ieee.org/document/9257420/Process monitoringfault detectionindependent component analysisKantorovich distancesmall magnitude faultsTennessee Eastman process
spellingShingle K. Ramakrishna Kini
Muddu Madakyaru
Improved Process Monitoring Strategy Using Kantorovich Distance-Independent Component Analysis: An Application to Tennessee Eastman Process
IEEE Access
Process monitoring
fault detection
independent component analysis
Kantorovich distance
small magnitude faults
Tennessee Eastman process
title Improved Process Monitoring Strategy Using Kantorovich Distance-Independent Component Analysis: An Application to Tennessee Eastman Process
title_full Improved Process Monitoring Strategy Using Kantorovich Distance-Independent Component Analysis: An Application to Tennessee Eastman Process
title_fullStr Improved Process Monitoring Strategy Using Kantorovich Distance-Independent Component Analysis: An Application to Tennessee Eastman Process
title_full_unstemmed Improved Process Monitoring Strategy Using Kantorovich Distance-Independent Component Analysis: An Application to Tennessee Eastman Process
title_short Improved Process Monitoring Strategy Using Kantorovich Distance-Independent Component Analysis: An Application to Tennessee Eastman Process
title_sort improved process monitoring strategy using kantorovich distance independent component analysis an application to tennessee eastman process
topic Process monitoring
fault detection
independent component analysis
Kantorovich distance
small magnitude faults
Tennessee Eastman process
url https://ieeexplore.ieee.org/document/9257420/
work_keys_str_mv AT kramakrishnakini improvedprocessmonitoringstrategyusingkantorovichdistanceindependentcomponentanalysisanapplicationtotennesseeeastmanprocess
AT muddumadakyaru improvedprocessmonitoringstrategyusingkantorovichdistanceindependentcomponentanalysisanapplicationtotennesseeeastmanprocess