Measurement of total normal length of helical cylindrical gears by three-axis indicator on five-axis CNC machine

The article discusses a method for automated measurement of the length of the general normal of a helical cylindrical wheel, which allows to obtain its exact value without removing the part after gear processing with disk or end mills. The measurements are carried out by means of an automated s...

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Main Authors: A. G. Kondrashov, D. T. Safarov
Format: Article
Language:English
Published: Omsk State Technical University, Federal State Budgetary Educational Institution of Higher Education 2021-06-01
Series:Омский научный вестник
Subjects:
Online Access:https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2021/%E2%84%96%203%20(177)%20(%D0%9E%D0%9D%D0%92)/13-19%20%D0%9A%D0%BE%D0%BD%D0%B4%D1%80%D0%B0%D1%88%D0%BE%D0%B2%20%D0%90.%20%D0%93.,%20%D0%A1%D0%B0%D1%84%D0%B0%D1%80%D0%BE%D0%B2%20%D0%94.%20%D0%A2..pdf
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author A. G. Kondrashov
D. T. Safarov
author_facet A. G. Kondrashov
D. T. Safarov
author_sort A. G. Kondrashov
collection DOAJ
description The article discusses a method for automated measurement of the length of the general normal of a helical cylindrical wheel, which allows to obtain its exact value without removing the part after gear processing with disk or end mills. The measurements are carried out by means of an automated supply of a three-coordinate linear measurement indicator to the calculated measurement points. The formulas for calculating the length of the general normal are given, which allow calculating the value of the length of the general normal and the correction value of the CNC gear ring processing program for two and one-point measurement schemes with the indicator. The use of the two-point method of measuring the length of the general normal with a three-coordinate indicator made it possible to measure the length of the general normal without removing the processed gear wheel from the mandrel, the single-point method completely eliminates the possibility of adjustment defects and reduces the complexity of carrying out machine changeovers in the mode of single and small-scale processing of gears. Comparison of gear measurement data with the three-coordinate indicator Mahr and a specialized CNC gear measuring machine give similar values and confirm the possibility of using the developed scheme to measure the length of the common normal.
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spelling doaj.art-b465eff241a3491f990cb82ee9a9b8b92022-12-22T04:09:31ZengOmsk State Technical University, Federal State Budgetary Educational Institution of Higher EducationОмский научный вестник1813-82252541-75412021-06-013 (177)131910.25206/1813-8225-2021-177-13-19Measurement of total normal length of helical cylindrical gears by three-axis indicator on five-axis CNC machineA. G. Kondrashov0https://orcid.org/0000-0002-9193-3505D. T. Safarov1https://orcid.org/0000-0002-8297-4524Naberezhnye Chelny Institute (Branch of Kazan Federal University)Naberezhnye Chelny Institute (Branch of Kazan Federal University)The article discusses a method for automated measurement of the length of the general normal of a helical cylindrical wheel, which allows to obtain its exact value without removing the part after gear processing with disk or end mills. The measurements are carried out by means of an automated supply of a three-coordinate linear measurement indicator to the calculated measurement points. The formulas for calculating the length of the general normal are given, which allow calculating the value of the length of the general normal and the correction value of the CNC gear ring processing program for two and one-point measurement schemes with the indicator. The use of the two-point method of measuring the length of the general normal with a three-coordinate indicator made it possible to measure the length of the general normal without removing the processed gear wheel from the mandrel, the single-point method completely eliminates the possibility of adjustment defects and reduces the complexity of carrying out machine changeovers in the mode of single and small-scale processing of gears. Comparison of gear measurement data with the three-coordinate indicator Mahr and a specialized CNC gear measuring machine give similar values and confirm the possibility of using the developed scheme to measure the length of the common normal.https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2021/%E2%84%96%203%20(177)%20(%D0%9E%D0%9D%D0%92)/13-19%20%D0%9A%D0%BE%D0%BD%D0%B4%D1%80%D0%B0%D1%88%D0%BE%D0%B2%20%D0%90.%20%D0%93.,%20%D0%A1%D0%B0%D1%84%D0%B0%D1%80%D0%BE%D0%B2%20%D0%94.%20%D0%A2..pdfcommon normal lengthmeasurementthreecoordinate probethree-coordinate indicatorcnc machineadjustment
spellingShingle A. G. Kondrashov
D. T. Safarov
Measurement of total normal length of helical cylindrical gears by three-axis indicator on five-axis CNC machine
Омский научный вестник
common normal length
measurement
threecoordinate probe
three-coordinate indicator
cnc machine
adjustment
title Measurement of total normal length of helical cylindrical gears by three-axis indicator on five-axis CNC machine
title_full Measurement of total normal length of helical cylindrical gears by three-axis indicator on five-axis CNC machine
title_fullStr Measurement of total normal length of helical cylindrical gears by three-axis indicator on five-axis CNC machine
title_full_unstemmed Measurement of total normal length of helical cylindrical gears by three-axis indicator on five-axis CNC machine
title_short Measurement of total normal length of helical cylindrical gears by three-axis indicator on five-axis CNC machine
title_sort measurement of total normal length of helical cylindrical gears by three axis indicator on five axis cnc machine
topic common normal length
measurement
threecoordinate probe
three-coordinate indicator
cnc machine
adjustment
url https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2021/%E2%84%96%203%20(177)%20(%D0%9E%D0%9D%D0%92)/13-19%20%D0%9A%D0%BE%D0%BD%D0%B4%D1%80%D0%B0%D1%88%D0%BE%D0%B2%20%D0%90.%20%D0%93.,%20%D0%A1%D0%B0%D1%84%D0%B0%D1%80%D0%BE%D0%B2%20%D0%94.%20%D0%A2..pdf
work_keys_str_mv AT agkondrashov measurementoftotalnormallengthofhelicalcylindricalgearsbythreeaxisindicatoronfiveaxiscncmachine
AT dtsafarov measurementoftotalnormallengthofhelicalcylindricalgearsbythreeaxisindicatoronfiveaxiscncmachine