Numerical Simulation of Hot Closed Die Forging of a Low Carbon Steel Coupled with Microstructure Evolution

Hot closed die forging is a regular process applied to manufacture metallic components used in supporting and fixing cable conductors in electric power transmission lines. In this forming process, the final microstructure of the workpiece depends on the control of several processing parameters. In t...

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Main Authors: A. L. I. Moraes, O. Balancin
Format: Article
Language:English
Published: Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol) 2015-02-01
Series:Materials Research
Subjects:
Online Access:http://www.scielo.br/pdf/mr/v18n1/1516-1439-mr-18-01-00092.pdf
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author A. L. I. Moraes
O. Balancin
author_facet A. L. I. Moraes
O. Balancin
author_sort A. L. I. Moraes
collection DOAJ
description Hot closed die forging is a regular process applied to manufacture metallic components used in supporting and fixing cable conductors in electric power transmission lines. In this forming process, the final microstructure of the workpiece depends on the control of several processing parameters. In this study, simulation of the industrial forging process of a ball hook component was performed using the finite element software DEFORM-3D following the thermomechanical procedures coupled with microstructure evolution. This simulation allowed the study of the process parameters such as temperature, strain and strain rate and microstructure evolution during hot closed die forging of a low carbon steel. The geometry and grain size evolutions obtained by simulation are compared with those found in the actual process and measured by optical microscopy. The attained data indicated that the simulation is able to describe processing parameters and microstructure evaluation during hot forging of a metallic component.
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spelling doaj.art-b4841050cda04ef782c4d9d9a04e75932022-12-22T04:09:28ZengAssociação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol)Materials Research1516-14392015-02-01181929710.1590/1516-1439.273114Numerical Simulation of Hot Closed Die Forging of a Low Carbon Steel Coupled with Microstructure EvolutionA. L. I. MoraesO. BalancinHot closed die forging is a regular process applied to manufacture metallic components used in supporting and fixing cable conductors in electric power transmission lines. In this forming process, the final microstructure of the workpiece depends on the control of several processing parameters. In this study, simulation of the industrial forging process of a ball hook component was performed using the finite element software DEFORM-3D following the thermomechanical procedures coupled with microstructure evolution. This simulation allowed the study of the process parameters such as temperature, strain and strain rate and microstructure evolution during hot closed die forging of a low carbon steel. The geometry and grain size evolutions obtained by simulation are compared with those found in the actual process and measured by optical microscopy. The attained data indicated that the simulation is able to describe processing parameters and microstructure evaluation during hot forging of a metallic component.http://www.scielo.br/pdf/mr/v18n1/1516-1439-mr-18-01-00092.pdfhot forgingprocess parametersmicrostructural evolutionnumerical simulation
spellingShingle A. L. I. Moraes
O. Balancin
Numerical Simulation of Hot Closed Die Forging of a Low Carbon Steel Coupled with Microstructure Evolution
Materials Research
hot forging
process parameters
microstructural evolution
numerical simulation
title Numerical Simulation of Hot Closed Die Forging of a Low Carbon Steel Coupled with Microstructure Evolution
title_full Numerical Simulation of Hot Closed Die Forging of a Low Carbon Steel Coupled with Microstructure Evolution
title_fullStr Numerical Simulation of Hot Closed Die Forging of a Low Carbon Steel Coupled with Microstructure Evolution
title_full_unstemmed Numerical Simulation of Hot Closed Die Forging of a Low Carbon Steel Coupled with Microstructure Evolution
title_short Numerical Simulation of Hot Closed Die Forging of a Low Carbon Steel Coupled with Microstructure Evolution
title_sort numerical simulation of hot closed die forging of a low carbon steel coupled with microstructure evolution
topic hot forging
process parameters
microstructural evolution
numerical simulation
url http://www.scielo.br/pdf/mr/v18n1/1516-1439-mr-18-01-00092.pdf
work_keys_str_mv AT alimoraes numericalsimulationofhotcloseddieforgingofalowcarbonsteelcoupledwithmicrostructureevolution
AT obalancin numericalsimulationofhotcloseddieforgingofalowcarbonsteelcoupledwithmicrostructureevolution