Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight

The article discusses an approach based on the analysis of the drive motor currents to create an additional means of protection against emergency situations during the operation of bridge cranes associated with lifting a load with a mass exceeding the permissible one. A mathematical model of an over...

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Main Authors: Irina Yu. Semykina, Mikhail V. Kipervasser, Alexander V. Gerasimuk
Format: Article
Language:English
Published: Saint-Petersburg Mining University 2021-04-01
Series:Записки Горного института
Subjects:
Online Access:https://pmi.spmi.ru/index.php/pmi/article/view/13358?setLocale=en_US
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author Irina Yu. Semykina
Mikhail V. Kipervasser
Alexander V. Gerasimuk
author_facet Irina Yu. Semykina
Mikhail V. Kipervasser
Alexander V. Gerasimuk
author_sort Irina Yu. Semykina
collection DOAJ
description The article discusses an approach based on the analysis of the drive motor currents to create an additional means of protection against emergency situations during the operation of bridge cranes associated with lifting a load with a mass exceeding the permissible one. A mathematical model of an overhead crane drive is described, as well as the results of computer simulation. It is shown that in the process of lifting up, before the stage of lifting the load, the stator current of the drive electric motor does not depend of the load mass, but when the load is detached, already for several periods of the mains voltage after the rope is pulled, when the mass of the load is exceeded, a measurable excess of the amplitude value of the current is recorded. This pattern has been confirmed for a number of cranes of various lifting capacities used at metallurgical enterprises. The possibility of diagnosing excess weight of the lifted load with a higher speed than existing mechanical methods of overload control is demonstrated, at the same time it is not required to make changes to the structural elements of overhead cranes.
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spelling doaj.art-b4877c519e5d4ca49f8965f046699c552023-01-20T02:04:53ZengSaint-Petersburg Mining UniversityЗаписки Горного института2411-33362541-94042021-04-0124711010.31897/PMI.2021.1.1313358Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weightIrina Yu. Semykina0https://orcid.org/0000-0001-6874-1735Mikhail V. Kipervasser1https://orcid.org/0000-0002-3529-2694Alexander V. Gerasimuk2https://orcid.org/0000-0001-6223-4257Sevastopol State UniversitySiberian State Industrial UniversityJoint Stock Company “Siberian Tyazhpromelektroprojekt”The article discusses an approach based on the analysis of the drive motor currents to create an additional means of protection against emergency situations during the operation of bridge cranes associated with lifting a load with a mass exceeding the permissible one. A mathematical model of an overhead crane drive is described, as well as the results of computer simulation. It is shown that in the process of lifting up, before the stage of lifting the load, the stator current of the drive electric motor does not depend of the load mass, but when the load is detached, already for several periods of the mains voltage after the rope is pulled, when the mass of the load is exceeded, a measurable excess of the amplitude value of the current is recorded. This pattern has been confirmed for a number of cranes of various lifting capacities used at metallurgical enterprises. The possibility of diagnosing excess weight of the lifted load with a higher speed than existing mechanical methods of overload control is demonstrated, at the same time it is not required to make changes to the structural elements of overhead cranes.https://pmi.spmi.ru/index.php/pmi/article/view/13358?setLocale=en_USoverhead crane drivethree-mass mechanical systemasynchronous motordynamic model in discrete formcargo separation stagestator current amplitude
spellingShingle Irina Yu. Semykina
Mikhail V. Kipervasser
Alexander V. Gerasimuk
Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight
Записки Горного института
overhead crane drive
three-mass mechanical system
asynchronous motor
dynamic model in discrete form
cargo separation stage
stator current amplitude
title Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight
title_full Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight
title_fullStr Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight
title_full_unstemmed Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight
title_short Study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight
title_sort study of drive currents for lifting bridge cranes of metallurgical enterprises for early diagnosis of load excess weight
topic overhead crane drive
three-mass mechanical system
asynchronous motor
dynamic model in discrete form
cargo separation stage
stator current amplitude
url https://pmi.spmi.ru/index.php/pmi/article/view/13358?setLocale=en_US
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AT mikhailvkipervasser studyofdrivecurrentsforliftingbridgecranesofmetallurgicalenterprisesforearlydiagnosisofloadexcessweight
AT alexandervgerasimuk studyofdrivecurrentsforliftingbridgecranesofmetallurgicalenterprisesforearlydiagnosisofloadexcessweight