Finite Element Simulation and Experimental Research on Uniformity Regulation of Microwave Heating of Composite Materials

As an attractive alternative to the traditional autoclave curing process, microwave curing has been widely used for manufacturing high-performance composites. However, the nonuniform temperature distribution during composite curing is the main problem faced by the microwave curing process, which lim...

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Main Authors: Chenglong Guan, Lihua Zhan, Shunming Yao
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/17/3484
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author Chenglong Guan
Lihua Zhan
Shunming Yao
author_facet Chenglong Guan
Lihua Zhan
Shunming Yao
author_sort Chenglong Guan
collection DOAJ
description As an attractive alternative to the traditional autoclave curing process, microwave curing has been widely used for manufacturing high-performance composites. However, the nonuniform temperature distribution during composite curing is the main problem faced by the microwave curing process, which limits its application in the aerospace industry. This paper studied the regulating effects of cavity structure and mechanical optimization methods on the uniformity of the microwave field by numerical analysis and finite element simulation, and an octagonal microwave heating device with multi-microwave generators, mode stirrers and mobile platform was developed independently and the experimental verification were finally carried out. The results showed that compared with the traditional heating device, the T800/602 carbon fiber reinforced composite laminates cured in the regulating device of microwave heating uniformity established in this paper had more uniform temperature field distribution, a more synchronous curing process and lower residual stresses.
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spelling doaj.art-b4a0df418f2f4dda94e57c3957b841d02023-11-23T13:57:39ZengMDPI AGPolymers2073-43602022-08-011417348410.3390/polym14173484Finite Element Simulation and Experimental Research on Uniformity Regulation of Microwave Heating of Composite MaterialsChenglong Guan0Lihua Zhan1Shunming Yao2College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaCollege of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaCollege of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaAs an attractive alternative to the traditional autoclave curing process, microwave curing has been widely used for manufacturing high-performance composites. However, the nonuniform temperature distribution during composite curing is the main problem faced by the microwave curing process, which limits its application in the aerospace industry. This paper studied the regulating effects of cavity structure and mechanical optimization methods on the uniformity of the microwave field by numerical analysis and finite element simulation, and an octagonal microwave heating device with multi-microwave generators, mode stirrers and mobile platform was developed independently and the experimental verification were finally carried out. The results showed that compared with the traditional heating device, the T800/602 carbon fiber reinforced composite laminates cured in the regulating device of microwave heating uniformity established in this paper had more uniform temperature field distribution, a more synchronous curing process and lower residual stresses.https://www.mdpi.com/2073-4360/14/17/3484finite element simulationmicrowave curingpolymer-matrix compositesresidual stress
spellingShingle Chenglong Guan
Lihua Zhan
Shunming Yao
Finite Element Simulation and Experimental Research on Uniformity Regulation of Microwave Heating of Composite Materials
Polymers
finite element simulation
microwave curing
polymer-matrix composites
residual stress
title Finite Element Simulation and Experimental Research on Uniformity Regulation of Microwave Heating of Composite Materials
title_full Finite Element Simulation and Experimental Research on Uniformity Regulation of Microwave Heating of Composite Materials
title_fullStr Finite Element Simulation and Experimental Research on Uniformity Regulation of Microwave Heating of Composite Materials
title_full_unstemmed Finite Element Simulation and Experimental Research on Uniformity Regulation of Microwave Heating of Composite Materials
title_short Finite Element Simulation and Experimental Research on Uniformity Regulation of Microwave Heating of Composite Materials
title_sort finite element simulation and experimental research on uniformity regulation of microwave heating of composite materials
topic finite element simulation
microwave curing
polymer-matrix composites
residual stress
url https://www.mdpi.com/2073-4360/14/17/3484
work_keys_str_mv AT chenglongguan finiteelementsimulationandexperimentalresearchonuniformityregulationofmicrowaveheatingofcompositematerials
AT lihuazhan finiteelementsimulationandexperimentalresearchonuniformityregulationofmicrowaveheatingofcompositematerials
AT shunmingyao finiteelementsimulationandexperimentalresearchonuniformityregulationofmicrowaveheatingofcompositematerials