Drawing of Hexagonal Cup

The main aim of this work is to produce hexagonal cup drawn from flat sheet (blank Ø80) and effect of wall corner radii of die on drawing process. The dimension of diagonal and side hexagonal cup are (41,36mm) and (36 mm) respectively, and (0.7mm) thickness made from low carbon steel (1006–AISI), ha...

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Main Authors: Waleed Khalid Jawed, Sabih Salman Dawood
Format: Article
Language:English
Published: Unviversity of Technology- Iraq 2016-07-01
Series:Engineering and Technology Journal
Subjects:
Online Access:https://etj.uotechnology.edu.iq/article_115875_ae896353bff7c4447484c5d737ac33ce.pdf
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author Waleed Khalid Jawed
Sabih Salman Dawood
author_facet Waleed Khalid Jawed
Sabih Salman Dawood
author_sort Waleed Khalid Jawed
collection DOAJ
description The main aim of this work is to produce hexagonal cup drawn from flat sheet (blank Ø80) and effect of wall corner radii of die on drawing process. The dimension of diagonal and side hexagonal cup are (41,36mm) and (36 mm) respectively, and (0.7mm) thickness made from low carbon steel (1006–AISI), has been produced. A commercially available finite element program code (ANSYS11.0), was used to perform the numerical simulation of drawing operation. Two types of wall corner radii of die ( =0.7, 4 mm) with constant punch profile radius equal to ( =4) mm and die profile radius equal to ( =8 mm (were used to investigate the effect of die corner radius on punch force, variation of cup wall thickness and the strain distribution over the cup wall. The numerical results of this model were compared with experimental results and the results show that, the greatest thinning occurs when used wall corner radius of die equal to ( = 0.7mm) due to great stretching of the metal over the corner radius. The best strain and thickness distribution over all zones in produced cup obtained when using wall corner radius of die is equal to = 4 mm).
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spelling doaj.art-b4b19efe67584eeebc4445a94108032b2024-02-04T17:27:44ZengUnviversity of Technology- IraqEngineering and Technology Journal1681-69002412-07582016-07-01347A1445145610.30684/etj.34.7A.16115875Drawing of Hexagonal CupWaleed Khalid JawedSabih Salman DawoodThe main aim of this work is to produce hexagonal cup drawn from flat sheet (blank Ø80) and effect of wall corner radii of die on drawing process. The dimension of diagonal and side hexagonal cup are (41,36mm) and (36 mm) respectively, and (0.7mm) thickness made from low carbon steel (1006–AISI), has been produced. A commercially available finite element program code (ANSYS11.0), was used to perform the numerical simulation of drawing operation. Two types of wall corner radii of die ( =0.7, 4 mm) with constant punch profile radius equal to ( =4) mm and die profile radius equal to ( =8 mm (were used to investigate the effect of die corner radius on punch force, variation of cup wall thickness and the strain distribution over the cup wall. The numerical results of this model were compared with experimental results and the results show that, the greatest thinning occurs when used wall corner radius of die equal to ( = 0.7mm) due to great stretching of the metal over the corner radius. The best strain and thickness distribution over all zones in produced cup obtained when using wall corner radius of die is equal to = 4 mm).https://etj.uotechnology.edu.iq/article_115875_ae896353bff7c4447484c5d737ac33ce.pdfdrawing of hexagonal cupstrain distributionwall corner radius of die
spellingShingle Waleed Khalid Jawed
Sabih Salman Dawood
Drawing of Hexagonal Cup
Engineering and Technology Journal
drawing of hexagonal cup
strain distribution
wall corner radius of die
title Drawing of Hexagonal Cup
title_full Drawing of Hexagonal Cup
title_fullStr Drawing of Hexagonal Cup
title_full_unstemmed Drawing of Hexagonal Cup
title_short Drawing of Hexagonal Cup
title_sort drawing of hexagonal cup
topic drawing of hexagonal cup
strain distribution
wall corner radius of die
url https://etj.uotechnology.edu.iq/article_115875_ae896353bff7c4447484c5d737ac33ce.pdf
work_keys_str_mv AT waleedkhalidjawed drawingofhexagonalcup
AT sabihsalmandawood drawingofhexagonalcup