DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold-Bearing Ore Using a Particle Replacement Model

The Discrete Element Method (DEM) is a numerical method that is able to simulate the mechanical behavior of bulk solids flow using spheres or polyhedral elements, offering a powerful tool for equipment design and optimization through modeling and simulation. The present work uses a Particle Replacem...

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Main Authors: Gabriel Kamilo Barrios, Narcés Jiménez-Herrera, Silvia Natalia Fuentes-Torres, Luís Marcelo Tavares
Format: Article
Language:English
Published: MDPI AG 2020-08-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/10/8/717
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author Gabriel Kamilo Barrios
Narcés Jiménez-Herrera
Silvia Natalia Fuentes-Torres
Luís Marcelo Tavares
author_facet Gabriel Kamilo Barrios
Narcés Jiménez-Herrera
Silvia Natalia Fuentes-Torres
Luís Marcelo Tavares
author_sort Gabriel Kamilo Barrios
collection DOAJ
description The Discrete Element Method (DEM) is a numerical method that is able to simulate the mechanical behavior of bulk solids flow using spheres or polyhedral elements, offering a powerful tool for equipment design and optimization through modeling and simulation. The present work uses a Particle Replacement Model (PRM) embedded in the software EDEM<sup>®</sup> to model and simulate operation of a laboratory-scale jaw crusher. The PRM was calibrated using data from single particle slow compression tests, whereas simulations of the jaw crusher were validated on the basis of experiments, with very good agreement. DEM simulations described the performance of the crusher in terms of throughput, product size distribution, compressive force on the jaws surface, reduction ratio, and energy consumption as a function of closed side setting and frequency.
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spelling doaj.art-b4f1e4a301684e7eb3f9b614e5c7500e2023-11-20T10:11:41ZengMDPI AGMinerals2075-163X2020-08-0110871710.3390/min10080717DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold-Bearing Ore Using a Particle Replacement ModelGabriel Kamilo Barrios0Narcés Jiménez-Herrera1Silvia Natalia Fuentes-Torres2Luís Marcelo Tavares3Colombian Geological Survey (CGS), Cali 760001, ColombiaColombian Geological Survey (CGS), Cali 760001, ColombiaColombian Geological Survey (CGS), Cali 760001, ColombiaDepartment of Metallurgical and Material Engineering, Laboratory of Mineral Technology, Universidade Federal do Rio de Janeiro, Rio de Janeiro CEP 21941-972, BrazilThe Discrete Element Method (DEM) is a numerical method that is able to simulate the mechanical behavior of bulk solids flow using spheres or polyhedral elements, offering a powerful tool for equipment design and optimization through modeling and simulation. The present work uses a Particle Replacement Model (PRM) embedded in the software EDEM<sup>®</sup> to model and simulate operation of a laboratory-scale jaw crusher. The PRM was calibrated using data from single particle slow compression tests, whereas simulations of the jaw crusher were validated on the basis of experiments, with very good agreement. DEM simulations described the performance of the crusher in terms of throughput, product size distribution, compressive force on the jaws surface, reduction ratio, and energy consumption as a function of closed side setting and frequency.https://www.mdpi.com/2075-163X/10/8/717crushingjaw crusherDiscrete Element MethodParticle Replacement Modelcomminutionsimulation
spellingShingle Gabriel Kamilo Barrios
Narcés Jiménez-Herrera
Silvia Natalia Fuentes-Torres
Luís Marcelo Tavares
DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold-Bearing Ore Using a Particle Replacement Model
Minerals
crushing
jaw crusher
Discrete Element Method
Particle Replacement Model
comminution
simulation
title DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold-Bearing Ore Using a Particle Replacement Model
title_full DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold-Bearing Ore Using a Particle Replacement Model
title_fullStr DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold-Bearing Ore Using a Particle Replacement Model
title_full_unstemmed DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold-Bearing Ore Using a Particle Replacement Model
title_short DEM Simulation of Laboratory-Scale Jaw Crushing of a Gold-Bearing Ore Using a Particle Replacement Model
title_sort dem simulation of laboratory scale jaw crushing of a gold bearing ore using a particle replacement model
topic crushing
jaw crusher
Discrete Element Method
Particle Replacement Model
comminution
simulation
url https://www.mdpi.com/2075-163X/10/8/717
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