Development of Kapok/Recycled-PET Blended Needle-Punched Thermal Waddings

Kapok fiber is emerging as a cheaper natural fiber having excellent thermal insulation properties. Recycled polyester/kapok blended needle punched nonwoven waddings are prepared where the effect of kapok fiber %, sheet areal density, and needle punch density on thermal resistance and air permeabilit...

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Main Authors: Abdul Jabbar, Muhammad Affan Ali, Amir Shahzad, Muhammad Salman Naeem, Zafar Javed, Muhammad Bilal Qadir, Khalil Rehman, Muhammad Irfan, Zuhaib Ahmad
Format: Article
Language:English
Published: Taylor & Francis Group 2022-03-01
Series:Journal of Natural Fibers
Subjects:
Online Access:http://dx.doi.org/10.1080/15440478.2020.1784816
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author Abdul Jabbar
Muhammad Affan Ali
Amir Shahzad
Muhammad Salman Naeem
Zafar Javed
Muhammad Bilal Qadir
Khalil Rehman
Muhammad Irfan
Zuhaib Ahmad
author_facet Abdul Jabbar
Muhammad Affan Ali
Amir Shahzad
Muhammad Salman Naeem
Zafar Javed
Muhammad Bilal Qadir
Khalil Rehman
Muhammad Irfan
Zuhaib Ahmad
author_sort Abdul Jabbar
collection DOAJ
description Kapok fiber is emerging as a cheaper natural fiber having excellent thermal insulation properties. Recycled polyester/kapok blended needle punched nonwoven waddings are prepared where the effect of kapok fiber %, sheet areal density, and needle punch density on thermal resistance and air permeability is measured and analyzed with the help of MINITAB®18.1. Three percentages of kapok fiber (20, 40, 60%), four levels of fabric areal density (150, 300, 450, 600 g.m-2) and two levels of punch density (15, 20 punches.cm-2) were chosen. The statistical analysis revealed that kapok fiber % and areal density had a significant effect on both thermal resistance and air permeability of nonwovens. The thermal resistance was decreased significantly with the increase in kapok fiber %, especially at higher punch density. A significant interaction between kapok fiber % and areal density was observed for air permeability. It may be concluded that, in the selected range of input variables, recycled PET/kapok nonwovens with less % of kapok fibers and punch density display better thermal insulation performance, especially at higher areal density. The prepared nonwovens may find applications in winter coats and wadding layers for quilts, etc., and will also help to reduce the pollution from the environment.
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spelling doaj.art-b4fd916f66a8457e9ddcfe47b04796302023-09-20T12:50:20ZengTaylor & Francis GroupJournal of Natural Fibers1544-04781544-046X2022-03-011931024103210.1080/15440478.2020.17848161784816Development of Kapok/Recycled-PET Blended Needle-Punched Thermal WaddingsAbdul Jabbar0Muhammad Affan Ali1Amir Shahzad2Muhammad Salman Naeem3Zafar Javed4Muhammad Bilal Qadir5Khalil Rehman6Muhammad Irfan7Zuhaib Ahmad8National Textile UniversityNational Textile UniversityNational Textile UniversityNational Textile UniversityNational Textile UniversityNational Textile UniversityNational Textile UniversityNational Textile UniversityNational Textile UniversityKapok fiber is emerging as a cheaper natural fiber having excellent thermal insulation properties. Recycled polyester/kapok blended needle punched nonwoven waddings are prepared where the effect of kapok fiber %, sheet areal density, and needle punch density on thermal resistance and air permeability is measured and analyzed with the help of MINITAB®18.1. Three percentages of kapok fiber (20, 40, 60%), four levels of fabric areal density (150, 300, 450, 600 g.m-2) and two levels of punch density (15, 20 punches.cm-2) were chosen. The statistical analysis revealed that kapok fiber % and areal density had a significant effect on both thermal resistance and air permeability of nonwovens. The thermal resistance was decreased significantly with the increase in kapok fiber %, especially at higher punch density. A significant interaction between kapok fiber % and areal density was observed for air permeability. It may be concluded that, in the selected range of input variables, recycled PET/kapok nonwovens with less % of kapok fibers and punch density display better thermal insulation performance, especially at higher areal density. The prepared nonwovens may find applications in winter coats and wadding layers for quilts, etc., and will also help to reduce the pollution from the environment.http://dx.doi.org/10.1080/15440478.2020.1784816kapok fiberrecycled polyesterneedle punchingnonwovensthermal resistanceair permeability
spellingShingle Abdul Jabbar
Muhammad Affan Ali
Amir Shahzad
Muhammad Salman Naeem
Zafar Javed
Muhammad Bilal Qadir
Khalil Rehman
Muhammad Irfan
Zuhaib Ahmad
Development of Kapok/Recycled-PET Blended Needle-Punched Thermal Waddings
Journal of Natural Fibers
kapok fiber
recycled polyester
needle punching
nonwovens
thermal resistance
air permeability
title Development of Kapok/Recycled-PET Blended Needle-Punched Thermal Waddings
title_full Development of Kapok/Recycled-PET Blended Needle-Punched Thermal Waddings
title_fullStr Development of Kapok/Recycled-PET Blended Needle-Punched Thermal Waddings
title_full_unstemmed Development of Kapok/Recycled-PET Blended Needle-Punched Thermal Waddings
title_short Development of Kapok/Recycled-PET Blended Needle-Punched Thermal Waddings
title_sort development of kapok recycled pet blended needle punched thermal waddings
topic kapok fiber
recycled polyester
needle punching
nonwovens
thermal resistance
air permeability
url http://dx.doi.org/10.1080/15440478.2020.1784816
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