On the Machinability Evolution in Asymmetric Milling of TC25 Ti Alloy Aiming at High Performance Machining

In this paper, the evolutions of cutting force, cutting temperature, and surface roughness, and the corresponding machinability in asymmetric up-milling of TC25 alloy are investigated. The results indicated that radial depth of cut generated opposite influence on the cutting force/cutting temperatur...

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Main Authors: Xueli Song, Hongshan Zhang
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/23/7306
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author Xueli Song
Hongshan Zhang
author_facet Xueli Song
Hongshan Zhang
author_sort Xueli Song
collection DOAJ
description In this paper, the evolutions of cutting force, cutting temperature, and surface roughness, and the corresponding machinability in asymmetric up-milling of TC25 alloy are investigated. The results indicated that radial depth of cut generated opposite influence on the cutting force/cutting temperature versus surface roughness. The reason can be accounted as the intertwining of feed marks at low radial depth of cut, and the mechanism of hard cutting at a high radial depth of cut. Moreover, the asymmetry has a significant effect on the machinability in asymmetry up-milling TC25 alloy. Changing the asymmetry, i.e., the radial depth of cut, can alter the machinability while maintain the balanced development of various indexes. The machinability reaches the best when the radial depth of cut is <i>a<sub>e</sub></i> = 8 mm. The axial depth of cut and feed per tooth should be selected as large as possible to avoid work hardening and to improve machining efficiency in asymmetric up-milling TC25 alloy. The cutting speed should be controlled within <i>V<sub>c</sub></i> = 100–120 m/min to obtain better machinability. On the basis of this research, it is expected to find optimized milling parameters to realize high efficiency milling of TC25 alloy.
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spelling doaj.art-b5a2e7b65b8348a1bc6e9c73b85d89b42023-11-23T02:41:29ZengMDPI AGMaterials1996-19442021-11-011423730610.3390/ma14237306On the Machinability Evolution in Asymmetric Milling of TC25 Ti Alloy Aiming at High Performance MachiningXueli Song0Hongshan Zhang1School of Mechanical and Automotive Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, ChinaJinan Cigarettes Factory, China Tobacco Shandong Industrial Co., Ltd., Jinan 250104, ChinaIn this paper, the evolutions of cutting force, cutting temperature, and surface roughness, and the corresponding machinability in asymmetric up-milling of TC25 alloy are investigated. The results indicated that radial depth of cut generated opposite influence on the cutting force/cutting temperature versus surface roughness. The reason can be accounted as the intertwining of feed marks at low radial depth of cut, and the mechanism of hard cutting at a high radial depth of cut. Moreover, the asymmetry has a significant effect on the machinability in asymmetry up-milling TC25 alloy. Changing the asymmetry, i.e., the radial depth of cut, can alter the machinability while maintain the balanced development of various indexes. The machinability reaches the best when the radial depth of cut is <i>a<sub>e</sub></i> = 8 mm. The axial depth of cut and feed per tooth should be selected as large as possible to avoid work hardening and to improve machining efficiency in asymmetric up-milling TC25 alloy. The cutting speed should be controlled within <i>V<sub>c</sub></i> = 100–120 m/min to obtain better machinability. On the basis of this research, it is expected to find optimized milling parameters to realize high efficiency milling of TC25 alloy.https://www.mdpi.com/1996-1944/14/23/7306machinabilityasymmetric up-millingTC 25 alloyhigh performance machining
spellingShingle Xueli Song
Hongshan Zhang
On the Machinability Evolution in Asymmetric Milling of TC25 Ti Alloy Aiming at High Performance Machining
Materials
machinability
asymmetric up-milling
TC 25 alloy
high performance machining
title On the Machinability Evolution in Asymmetric Milling of TC25 Ti Alloy Aiming at High Performance Machining
title_full On the Machinability Evolution in Asymmetric Milling of TC25 Ti Alloy Aiming at High Performance Machining
title_fullStr On the Machinability Evolution in Asymmetric Milling of TC25 Ti Alloy Aiming at High Performance Machining
title_full_unstemmed On the Machinability Evolution in Asymmetric Milling of TC25 Ti Alloy Aiming at High Performance Machining
title_short On the Machinability Evolution in Asymmetric Milling of TC25 Ti Alloy Aiming at High Performance Machining
title_sort on the machinability evolution in asymmetric milling of tc25 ti alloy aiming at high performance machining
topic machinability
asymmetric up-milling
TC 25 alloy
high performance machining
url https://www.mdpi.com/1996-1944/14/23/7306
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