Stereolithographic additive manufacturing of ceramic components with functionally modulated structures

Stereolithographic additive manufacturing (STL-AM) was newly developed as a direct forming process for fine ceramic components. Two-dimensional (2D) cross sections were created through ultraviolet laser drawing on spread photosensitive resin paste, including ceramic nanoparticles, and three-dimensio...

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Main Author: Soshu Kirihara
Format: Article
Language:English
Published: Elsevier 2021-03-01
Series:Open Ceramics
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666539521000146
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author Soshu Kirihara
author_facet Soshu Kirihara
author_sort Soshu Kirihara
collection DOAJ
description Stereolithographic additive manufacturing (STL-AM) was newly developed as a direct forming process for fine ceramic components. Two-dimensional (2D) cross sections were created through ultraviolet laser drawing on spread photosensitive resin paste, including ceramic nanoparticles, and three-dimensional (3D) composites were sterically printed by layer laminations and interlayer joining. The formed precursors were dewaxed and sintered along optimized heat treatment patterns. Functionally geometric modulations by computer-aided design, manufacture, and evaluation (CAD/CAM/CAE) were successively reviewed. Fluctuated features were introduced into solid components through inverse Fourier transformations. Fluid flow profiles in aqueous environments were numerically simulated to profile smooth streamlines. Graded porosities were elaborated in calcium phosphate scaffolds of artificial cancerous bones. The coordination number and aspect ratios of the microlattices were systematically modulated for cytapheresis and metabolism. Structural dimensions with integer or fractional values were estimated to be able to comprehensively discuss the compatibilities of spatial element dispersions and directional mass transfers.
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spelling doaj.art-b5ab4395598c44ebba84eb5cc3f430272022-12-21T18:36:00ZengElsevierOpen Ceramics2666-53952021-03-015100068Stereolithographic additive manufacturing of ceramic components with functionally modulated structuresSoshu Kirihara0Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki City, Osaka, 567-0047, JapanStereolithographic additive manufacturing (STL-AM) was newly developed as a direct forming process for fine ceramic components. Two-dimensional (2D) cross sections were created through ultraviolet laser drawing on spread photosensitive resin paste, including ceramic nanoparticles, and three-dimensional (3D) composites were sterically printed by layer laminations and interlayer joining. The formed precursors were dewaxed and sintered along optimized heat treatment patterns. Functionally geometric modulations by computer-aided design, manufacture, and evaluation (CAD/CAM/CAE) were successively reviewed. Fluctuated features were introduced into solid components through inverse Fourier transformations. Fluid flow profiles in aqueous environments were numerically simulated to profile smooth streamlines. Graded porosities were elaborated in calcium phosphate scaffolds of artificial cancerous bones. The coordination number and aspect ratios of the microlattices were systematically modulated for cytapheresis and metabolism. Structural dimensions with integer or fractional values were estimated to be able to comprehensively discuss the compatibilities of spatial element dispersions and directional mass transfers.http://www.sciencedirect.com/science/article/pii/S2666539521000146Stereolithographic additive manufacturingFluctuated featureBioceramic implant
spellingShingle Soshu Kirihara
Stereolithographic additive manufacturing of ceramic components with functionally modulated structures
Open Ceramics
Stereolithographic additive manufacturing
Fluctuated feature
Bioceramic implant
title Stereolithographic additive manufacturing of ceramic components with functionally modulated structures
title_full Stereolithographic additive manufacturing of ceramic components with functionally modulated structures
title_fullStr Stereolithographic additive manufacturing of ceramic components with functionally modulated structures
title_full_unstemmed Stereolithographic additive manufacturing of ceramic components with functionally modulated structures
title_short Stereolithographic additive manufacturing of ceramic components with functionally modulated structures
title_sort stereolithographic additive manufacturing of ceramic components with functionally modulated structures
topic Stereolithographic additive manufacturing
Fluctuated feature
Bioceramic implant
url http://www.sciencedirect.com/science/article/pii/S2666539521000146
work_keys_str_mv AT soshukirihara stereolithographicadditivemanufacturingofceramiccomponentswithfunctionallymodulatedstructures