Analysis of Micro-Segregation of Solute Elements on the Central Cracking of Continuously Cast Bloom

On the basis of the Brody–Flemings model and modified Voller–Beckermann model, an analytical model of micro-segregation is established by considering the actual solidification cooling conditions of bloom. According to the developed model, the interdendritic solute distribution at the origin of the c...

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Main Authors: Qiang Zeng, Chao Xiao, Jianli Li
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/3/382
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author Qiang Zeng
Chao Xiao
Jianli Li
author_facet Qiang Zeng
Chao Xiao
Jianli Li
author_sort Qiang Zeng
collection DOAJ
description On the basis of the Brody–Flemings model and modified Voller–Beckermann model, an analytical model of micro-segregation is established by considering the actual solidification cooling conditions of bloom. According to the developed model, the interdendritic solute distribution at the origin of the cracking gap is obtained. It is found that both phosphorus and sulfur have quite severe segregation, but both carbon and manganese have slight segregation; these results agree well with the semiquantitative analysis results of the scanning electron microscope (SEM). At the same time, the interdendritic segregation leads to an enhanced increase in the temperature range of crack formation; correspondingly, the possibility of cracking significantly increases and, thus, element segregation is the internal cause of crack formation. On the other hand, taking into account heat transfer, phase transformation, and metallurgical pressure, the strain of the solid shell is revealed through finite element software. When the solid shell thickness is equal to the distance of 90 mm between the opening point of the crack and the inner arc side, the tensile strain of the solid front is much bigger than the critical strain, which meets the external cause of crack formation; therefore, reasons for the cracking of blooms are successfully found.
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spelling doaj.art-b5fbadf6666645b0b7ecc89b685bde462023-12-11T18:29:11ZengMDPI AGMetals2075-47012021-02-0111338210.3390/met11030382Analysis of Micro-Segregation of Solute Elements on the Central Cracking of Continuously Cast BloomQiang Zeng0Chao Xiao1Jianli Li2The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, ChinaThe State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, ChinaThe State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, ChinaOn the basis of the Brody–Flemings model and modified Voller–Beckermann model, an analytical model of micro-segregation is established by considering the actual solidification cooling conditions of bloom. According to the developed model, the interdendritic solute distribution at the origin of the cracking gap is obtained. It is found that both phosphorus and sulfur have quite severe segregation, but both carbon and manganese have slight segregation; these results agree well with the semiquantitative analysis results of the scanning electron microscope (SEM). At the same time, the interdendritic segregation leads to an enhanced increase in the temperature range of crack formation; correspondingly, the possibility of cracking significantly increases and, thus, element segregation is the internal cause of crack formation. On the other hand, taking into account heat transfer, phase transformation, and metallurgical pressure, the strain of the solid shell is revealed through finite element software. When the solid shell thickness is equal to the distance of 90 mm between the opening point of the crack and the inner arc side, the tensile strain of the solid front is much bigger than the critical strain, which meets the external cause of crack formation; therefore, reasons for the cracking of blooms are successfully found.https://www.mdpi.com/2075-4701/11/3/382solute elementmicro-segregationcentral crackanalytical modelthe strain of the solid shell
spellingShingle Qiang Zeng
Chao Xiao
Jianli Li
Analysis of Micro-Segregation of Solute Elements on the Central Cracking of Continuously Cast Bloom
Metals
solute element
micro-segregation
central crack
analytical model
the strain of the solid shell
title Analysis of Micro-Segregation of Solute Elements on the Central Cracking of Continuously Cast Bloom
title_full Analysis of Micro-Segregation of Solute Elements on the Central Cracking of Continuously Cast Bloom
title_fullStr Analysis of Micro-Segregation of Solute Elements on the Central Cracking of Continuously Cast Bloom
title_full_unstemmed Analysis of Micro-Segregation of Solute Elements on the Central Cracking of Continuously Cast Bloom
title_short Analysis of Micro-Segregation of Solute Elements on the Central Cracking of Continuously Cast Bloom
title_sort analysis of micro segregation of solute elements on the central cracking of continuously cast bloom
topic solute element
micro-segregation
central crack
analytical model
the strain of the solid shell
url https://www.mdpi.com/2075-4701/11/3/382
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AT chaoxiao analysisofmicrosegregationofsoluteelementsonthecentralcrackingofcontinuouslycastbloom
AT jianlili analysisofmicrosegregationofsoluteelementsonthecentralcrackingofcontinuouslycastbloom