Single and repeated impact behavior of material extrusion-based additive manufactured PLA parts

The advent of Additive Manufacturing (AM) for producing components or parts made of thermoplastic polymers have increased the necessity of a deep knowledge of their mechanical properties. In particular, the mechanical performance under impact loads is still not fully investigated and requires a thor...

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Main Authors: Cristina Vălean, Emanoil Linul, Giulia Palomba, Gabriella Epasto
Format: Article
Language:English
Published: Elsevier 2024-05-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424006793
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author Cristina Vălean
Emanoil Linul
Giulia Palomba
Gabriella Epasto
author_facet Cristina Vălean
Emanoil Linul
Giulia Palomba
Gabriella Epasto
author_sort Cristina Vălean
collection DOAJ
description The advent of Additive Manufacturing (AM) for producing components or parts made of thermoplastic polymers have increased the necessity of a deep knowledge of their mechanical properties. In particular, the mechanical performance under impact loads is still not fully investigated and requires a thorough knowledge. In this paper, polylactic acid (PLA) samples were produced by material extrusion (MEX) technology and subjected to low velocity impact (LVI) tests by using different impactors’ geometries and impact energies. Initially, the PLA filament and MEX-printed samples were subjected to a physico-chemical evaluation through TG, DSC and FTIR analyses. The FTIR and DSC analyzes highlighted phase transitions specific to semicrystalline PLA polymer, while the TG analysis showed that the used printing temperature (220 °C) does not affect the thermal behavior of the filament. The mechanical assessment consisted of single and repeated LVI tests on the same sample until total penetration or failure were reached. The samples subjected to impact tests were analyzed by digital radiography to detect the internal damage and failure mechanisms. The impactor shape has a strong effect on the mechanical strength of the tested samples. For single impacts, the peak load was higher for the 20 mm diameter hemispherical impactor (H20), while the lowest value was experienced by the samples tested with 10 mm diameter hemispherical impactor (H10). The lowest value of specific absorbed energy was recorded with the truncated conical (TC) impactor. For multiple impacts, with the H10 and TC impactors it was possible to impact the sample 4 times, respectively; 2 times with the H20 impactor.
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spelling doaj.art-b6309da806b24634aee1ae50c75f5ed22024-03-30T04:39:14ZengElsevierJournal of Materials Research and Technology2238-78542024-05-013014701481Single and repeated impact behavior of material extrusion-based additive manufactured PLA partsCristina Vălean0Emanoil Linul1Giulia Palomba2Gabriella Epasto3Department of Mechanics and Strength of Materials, Politehnica University Timisoara, 1 Mihai Viteazu Avenue, 300 222, Timisoara, Romania; Research Institute for Renewable Energies, Politehnica University Timisoara, Musicescu Gavril Str., No. 138, Timisoara, 300 774, RomaniaDepartment of Mechanics and Strength of Materials, Politehnica University Timisoara, 1 Mihai Viteazu Avenue, 300 222, Timisoara, Romania; Corresponding author.Department of Engineering, University of Messina, Contrada Di Dio, 98166, Messina, ItalyDepartment of Engineering, University of Messina, Contrada Di Dio, 98166, Messina, ItalyThe advent of Additive Manufacturing (AM) for producing components or parts made of thermoplastic polymers have increased the necessity of a deep knowledge of their mechanical properties. In particular, the mechanical performance under impact loads is still not fully investigated and requires a thorough knowledge. In this paper, polylactic acid (PLA) samples were produced by material extrusion (MEX) technology and subjected to low velocity impact (LVI) tests by using different impactors’ geometries and impact energies. Initially, the PLA filament and MEX-printed samples were subjected to a physico-chemical evaluation through TG, DSC and FTIR analyses. The FTIR and DSC analyzes highlighted phase transitions specific to semicrystalline PLA polymer, while the TG analysis showed that the used printing temperature (220 °C) does not affect the thermal behavior of the filament. The mechanical assessment consisted of single and repeated LVI tests on the same sample until total penetration or failure were reached. The samples subjected to impact tests were analyzed by digital radiography to detect the internal damage and failure mechanisms. The impactor shape has a strong effect on the mechanical strength of the tested samples. For single impacts, the peak load was higher for the 20 mm diameter hemispherical impactor (H20), while the lowest value was experienced by the samples tested with 10 mm diameter hemispherical impactor (H10). The lowest value of specific absorbed energy was recorded with the truncated conical (TC) impactor. For multiple impacts, with the H10 and TC impactors it was possible to impact the sample 4 times, respectively; 2 times with the H20 impactor.http://www.sciencedirect.com/science/article/pii/S2238785424006793Material extrusion-additive manufacturingPLA sandwich structuresLow velocity impact testsRadiographic inspectionTG/DSC/FTIR analysesFailure modes
spellingShingle Cristina Vălean
Emanoil Linul
Giulia Palomba
Gabriella Epasto
Single and repeated impact behavior of material extrusion-based additive manufactured PLA parts
Journal of Materials Research and Technology
Material extrusion-additive manufacturing
PLA sandwich structures
Low velocity impact tests
Radiographic inspection
TG/DSC/FTIR analyses
Failure modes
title Single and repeated impact behavior of material extrusion-based additive manufactured PLA parts
title_full Single and repeated impact behavior of material extrusion-based additive manufactured PLA parts
title_fullStr Single and repeated impact behavior of material extrusion-based additive manufactured PLA parts
title_full_unstemmed Single and repeated impact behavior of material extrusion-based additive manufactured PLA parts
title_short Single and repeated impact behavior of material extrusion-based additive manufactured PLA parts
title_sort single and repeated impact behavior of material extrusion based additive manufactured pla parts
topic Material extrusion-additive manufacturing
PLA sandwich structures
Low velocity impact tests
Radiographic inspection
TG/DSC/FTIR analyses
Failure modes
url http://www.sciencedirect.com/science/article/pii/S2238785424006793
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AT emanoillinul singleandrepeatedimpactbehaviorofmaterialextrusionbasedadditivemanufacturedplaparts
AT giuliapalomba singleandrepeatedimpactbehaviorofmaterialextrusionbasedadditivemanufacturedplaparts
AT gabriellaepasto singleandrepeatedimpactbehaviorofmaterialextrusionbasedadditivemanufacturedplaparts