A Novel Method for High Temperature Fatigue Testing of Nickel Superalloy Turbine Blades with Additional NDT Diagnostics
In this paper, a novel method for high temperature fatigue strength assessment of nickel superalloy turbine blades after operation at different times (303 and 473 h) was presented. The studies included destructive testing (fatigue testing at temperature 950 °C under cyclic bending load), non-destruc...
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MDPI AG
2021-03-01
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Online Access: | https://www.mdpi.com/1996-1944/14/6/1392 |
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author | Dominik Kukla Mateusz Kopec Ryszard Sitek Aleksander Olejnik Stanisław Kachel Łukasz Kiszkowiak |
author_facet | Dominik Kukla Mateusz Kopec Ryszard Sitek Aleksander Olejnik Stanisław Kachel Łukasz Kiszkowiak |
author_sort | Dominik Kukla |
collection | DOAJ |
description | In this paper, a novel method for high temperature fatigue strength assessment of nickel superalloy turbine blades after operation at different times (303 and 473 h) was presented. The studies included destructive testing (fatigue testing at temperature 950 °C under cyclic bending load), non-destructive testing (Fluorescent Penetrant Inspection and Eddy Current method), and finite element modelling. High temperature fatigue tests were performed within load range from 5200 to 6600 N using a special self-designed blade grip attached to the conventional testing machine. The experimental results were compared with the finite element model generated from the ANSYS software. It was found that failure of turbine blades occurred in the area with the highest stress concertation, which was accurately predicted by the finite element (FE) model. |
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format | Article |
id | doaj.art-b646c3fc0f98446ea8cb1ca4608552b3 |
institution | Directory Open Access Journal |
issn | 1996-1944 |
language | English |
last_indexed | 2024-03-10T13:17:40Z |
publishDate | 2021-03-01 |
publisher | MDPI AG |
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series | Materials |
spelling | doaj.art-b646c3fc0f98446ea8cb1ca4608552b32023-11-21T10:19:29ZengMDPI AGMaterials1996-19442021-03-01146139210.3390/ma14061392A Novel Method for High Temperature Fatigue Testing of Nickel Superalloy Turbine Blades with Additional NDT DiagnosticsDominik Kukla0Mateusz Kopec1Ryszard Sitek2Aleksander Olejnik3Stanisław Kachel4Łukasz Kiszkowiak5Institute of Fundamental Technological Research, Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warsaw, PolandInstitute of Fundamental Technological Research, Polish Academy of Sciences, Pawińskiego 5B, 02-106 Warsaw, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, Wołoska 141, 02-507 Warsaw, PolandFaculty of Mechatronics Armament and Aerospace, Military University of Technology, 2 Gen. Sylwestra Kaliskiego Str., 00-908 Warsaw, PolandFaculty of Mechatronics Armament and Aerospace, Military University of Technology, 2 Gen. Sylwestra Kaliskiego Str., 00-908 Warsaw, PolandFaculty of Mechatronics Armament and Aerospace, Military University of Technology, 2 Gen. Sylwestra Kaliskiego Str., 00-908 Warsaw, PolandIn this paper, a novel method for high temperature fatigue strength assessment of nickel superalloy turbine blades after operation at different times (303 and 473 h) was presented. The studies included destructive testing (fatigue testing at temperature 950 °C under cyclic bending load), non-destructive testing (Fluorescent Penetrant Inspection and Eddy Current method), and finite element modelling. High temperature fatigue tests were performed within load range from 5200 to 6600 N using a special self-designed blade grip attached to the conventional testing machine. The experimental results were compared with the finite element model generated from the ANSYS software. It was found that failure of turbine blades occurred in the area with the highest stress concertation, which was accurately predicted by the finite element (FE) model.https://www.mdpi.com/1996-1944/14/6/1392nickel superalloyshigh temperature fatiguefinite element (FE) modellingeddy current |
spellingShingle | Dominik Kukla Mateusz Kopec Ryszard Sitek Aleksander Olejnik Stanisław Kachel Łukasz Kiszkowiak A Novel Method for High Temperature Fatigue Testing of Nickel Superalloy Turbine Blades with Additional NDT Diagnostics Materials nickel superalloys high temperature fatigue finite element (FE) modelling eddy current |
title | A Novel Method for High Temperature Fatigue Testing of Nickel Superalloy Turbine Blades with Additional NDT Diagnostics |
title_full | A Novel Method for High Temperature Fatigue Testing of Nickel Superalloy Turbine Blades with Additional NDT Diagnostics |
title_fullStr | A Novel Method for High Temperature Fatigue Testing of Nickel Superalloy Turbine Blades with Additional NDT Diagnostics |
title_full_unstemmed | A Novel Method for High Temperature Fatigue Testing of Nickel Superalloy Turbine Blades with Additional NDT Diagnostics |
title_short | A Novel Method for High Temperature Fatigue Testing of Nickel Superalloy Turbine Blades with Additional NDT Diagnostics |
title_sort | novel method for high temperature fatigue testing of nickel superalloy turbine blades with additional ndt diagnostics |
topic | nickel superalloys high temperature fatigue finite element (FE) modelling eddy current |
url | https://www.mdpi.com/1996-1944/14/6/1392 |
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