An Approach on V-Shaped Milling for Rotor Balancing of Armatures

In order to improve the dynamic balancing accuracy of the micromotor armature, a method of V-shaped milling based on a discrete vector model for unbalance correction is proposed. The discrete vector model is fitted according to the parameters of the milling cutter and rotor, and then all the unit un...

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Main Authors: Mengxuan Li, Yuhang Sun, Ruiwen Dong, Weiyu Chen, Dong Jiang
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/10/12/1106
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author Mengxuan Li
Yuhang Sun
Ruiwen Dong
Weiyu Chen
Dong Jiang
author_facet Mengxuan Li
Yuhang Sun
Ruiwen Dong
Weiyu Chen
Dong Jiang
author_sort Mengxuan Li
collection DOAJ
description In order to improve the dynamic balancing accuracy of the micromotor armature, a method of V-shaped milling based on a discrete vector model for unbalance correction is proposed. The discrete vector model is fitted according to the parameters of the milling cutter and rotor, and then all the unit unbalance vectors in the discrete vector model are added to the milling center. The numerical relationship between the milling depth and the removal of the mass unbalance vector is obtained, and the accuracy of the model is verified via comparison with the data of the simulation experiments. The complexity of the integral formula of the numerical milling model makes it difficult to apply in practice. The discrete vector model does not require integration of the numerical formula and only considers the milling area as being composed of countless discrete blocks, which greatly simplifies the process of solving the unbalance vector. In view of the different thicknesses of the tooth surface of the armature, in order to avoid damage to the armature during milling, the unbalanced vector is decomposed at the center of the tooth surface by force decomposition. The experimental results show that this proposed method can effectively improve the dynamic balancing accuracy of the micromotor armature.
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spelling doaj.art-b64bdcfc912840a98eb0ce748c065a492023-11-24T16:15:43ZengMDPI AGMachines2075-17022022-11-011012110610.3390/machines10121106An Approach on V-Shaped Milling for Rotor Balancing of ArmaturesMengxuan Li0Yuhang Sun1Ruiwen Dong2Weiyu Chen3Dong Jiang4School of Mechanical and Electronic Engineering, Nanjing Forestry University, Nanjing 210037, ChinaSchool of Mechanical and Electronic Engineering, Nanjing Forestry University, Nanjing 210037, ChinaSchool of Mechanical and Electronic Engineering, Nanjing Forestry University, Nanjing 210037, ChinaSchool of Mechanical and Electronic Engineering, Nanjing Forestry University, Nanjing 210037, ChinaSchool of Mechanical and Electronic Engineering, Nanjing Forestry University, Nanjing 210037, ChinaIn order to improve the dynamic balancing accuracy of the micromotor armature, a method of V-shaped milling based on a discrete vector model for unbalance correction is proposed. The discrete vector model is fitted according to the parameters of the milling cutter and rotor, and then all the unit unbalance vectors in the discrete vector model are added to the milling center. The numerical relationship between the milling depth and the removal of the mass unbalance vector is obtained, and the accuracy of the model is verified via comparison with the data of the simulation experiments. The complexity of the integral formula of the numerical milling model makes it difficult to apply in practice. The discrete vector model does not require integration of the numerical formula and only considers the milling area as being composed of countless discrete blocks, which greatly simplifies the process of solving the unbalance vector. In view of the different thicknesses of the tooth surface of the armature, in order to avoid damage to the armature during milling, the unbalanced vector is decomposed at the center of the tooth surface by force decomposition. The experimental results show that this proposed method can effectively improve the dynamic balancing accuracy of the micromotor armature.https://www.mdpi.com/2075-1702/10/12/1106rotor dynamic balancingV-shaped milling modelthe influence coefficient methoddiscrete vector modeling
spellingShingle Mengxuan Li
Yuhang Sun
Ruiwen Dong
Weiyu Chen
Dong Jiang
An Approach on V-Shaped Milling for Rotor Balancing of Armatures
Machines
rotor dynamic balancing
V-shaped milling model
the influence coefficient method
discrete vector modeling
title An Approach on V-Shaped Milling for Rotor Balancing of Armatures
title_full An Approach on V-Shaped Milling for Rotor Balancing of Armatures
title_fullStr An Approach on V-Shaped Milling for Rotor Balancing of Armatures
title_full_unstemmed An Approach on V-Shaped Milling for Rotor Balancing of Armatures
title_short An Approach on V-Shaped Milling for Rotor Balancing of Armatures
title_sort approach on v shaped milling for rotor balancing of armatures
topic rotor dynamic balancing
V-shaped milling model
the influence coefficient method
discrete vector modeling
url https://www.mdpi.com/2075-1702/10/12/1106
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