Microwave-Assisted Cladding of Ni-BaTiO3 Mixture onto SS-304 for Enhancing the Wear Resistance and Surface Hardness
The present study focuses on achieving precise deposition of a Ni and 15% BaTiO3 particle mixture onto SS-304 substrates through meticulous preparation steps. Thorough cleaning of the SS-304 substrate eliminated contaminants, ensuring optimal adhesion. Simultaneously, the Ni-BaTiO3 mixture underwent...
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| Format: | Article |
| Language: | English |
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EDP Sciences
2024-01-01
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| Series: | E3S Web of Conferences |
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| Online Access: | https://www.e3s-conferences.org/articles/e3sconf/pdf/2024/37/e3sconf_icftest2024_01014.pdf |
| _version_ | 1797221511780630528 |
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| author | A Kakoli Rao Parashar Ashish Kumar Ginni Nijhawan Banoth Ramesh Balan Gunapriya Hameed Ali Abdulhussein |
| author_facet | A Kakoli Rao Parashar Ashish Kumar Ginni Nijhawan Banoth Ramesh Balan Gunapriya Hameed Ali Abdulhussein |
| author_sort | A Kakoli Rao |
| collection | DOAJ |
| description | The present study focuses on achieving precise deposition of a Ni and 15% BaTiO3 particle mixture onto SS-304 substrates through meticulous preparation steps. Thorough cleaning of the SS-304 substrate eliminated contaminants, ensuring optimal adhesion. Simultaneously, the Ni-BaTiO3 mixture underwent preheating at 1200°C for 20 hours in a muffle furnace to eliminate moisture content, crucial for preventing coating defects. A uniform and crack-free cladding layer enhances the substrate’s resistance to wear, corrosion, and mechanical stresses, thereby extending its service life and improving overall functionality. The surface hardness of SS-304 experienced a substantial improvement of 39.90% following the cladding process with Ni and 15% BaTiO3. A sliding speed of 2 m/s was meticulously selected to replicate typical velocities encountered in practical applications, ensuring a realistic assessment of frictional behavior and wear resistance. Similarly, the sliding distance of 1000 m and an axial load of 5 N were precisely calibrated to simulate the mechanical stresses experienced during sliding contact, facilitating a thorough examination under relevant conditions. These carefully chosen parameters enabled the determination of key tribological properties essential for evaluating the performance of the cladded surface of SS 304 with Ni + 15% BaTiO3. The wear rate, measured at 0.0016 mm3/m, serves as a critical indicator, revealing the volume of material lost per unit distance of sliding. This parameter provides invaluable insights into the surface’s wear resistance and durability, crucial for assessing the longevity and performance of the cladded surface under abrasive conditions. Additionally, the coefficient of friction, determined to be 0.255, offers a quantitative measure of the surface’s frictional behavior during sliding contact. |
| first_indexed | 2024-04-24T13:06:36Z |
| format | Article |
| id | doaj.art-b65bc64ce611403e9e88f34d37364834 |
| institution | Directory Open Access Journal |
| issn | 2267-1242 |
| language | English |
| last_indexed | 2024-04-24T13:06:36Z |
| publishDate | 2024-01-01 |
| publisher | EDP Sciences |
| record_format | Article |
| series | E3S Web of Conferences |
| spelling | doaj.art-b65bc64ce611403e9e88f34d373648342024-04-05T07:29:48ZengEDP SciencesE3S Web of Conferences2267-12422024-01-015070101410.1051/e3sconf/202450701014e3sconf_icftest2024_01014Microwave-Assisted Cladding of Ni-BaTiO3 Mixture onto SS-304 for Enhancing the Wear Resistance and Surface HardnessA Kakoli Rao0Parashar Ashish Kumar1Ginni Nijhawan2Banoth Ramesh3Balan Gunapriya4Hameed Ali Abdulhussein5Lloyd Institute of Engineering & TechnologyLloyd Institute of Management and TechnologyLovely Professional UniversityDepartment of AIMLE, GRIETNew Horizon College of EngineeringRadiology Techniques Department, College of Medical Technology, The Islamic UniversityThe present study focuses on achieving precise deposition of a Ni and 15% BaTiO3 particle mixture onto SS-304 substrates through meticulous preparation steps. Thorough cleaning of the SS-304 substrate eliminated contaminants, ensuring optimal adhesion. Simultaneously, the Ni-BaTiO3 mixture underwent preheating at 1200°C for 20 hours in a muffle furnace to eliminate moisture content, crucial for preventing coating defects. A uniform and crack-free cladding layer enhances the substrate’s resistance to wear, corrosion, and mechanical stresses, thereby extending its service life and improving overall functionality. The surface hardness of SS-304 experienced a substantial improvement of 39.90% following the cladding process with Ni and 15% BaTiO3. A sliding speed of 2 m/s was meticulously selected to replicate typical velocities encountered in practical applications, ensuring a realistic assessment of frictional behavior and wear resistance. Similarly, the sliding distance of 1000 m and an axial load of 5 N were precisely calibrated to simulate the mechanical stresses experienced during sliding contact, facilitating a thorough examination under relevant conditions. These carefully chosen parameters enabled the determination of key tribological properties essential for evaluating the performance of the cladded surface of SS 304 with Ni + 15% BaTiO3. The wear rate, measured at 0.0016 mm3/m, serves as a critical indicator, revealing the volume of material lost per unit distance of sliding. This parameter provides invaluable insights into the surface’s wear resistance and durability, crucial for assessing the longevity and performance of the cladded surface under abrasive conditions. Additionally, the coefficient of friction, determined to be 0.255, offers a quantitative measure of the surface’s frictional behavior during sliding contact.https://www.e3s-conferences.org/articles/e3sconf/pdf/2024/37/e3sconf_icftest2024_01014.pdfdepositionnibatio3ss-304wear resistancesurface hardness |
| spellingShingle | A Kakoli Rao Parashar Ashish Kumar Ginni Nijhawan Banoth Ramesh Balan Gunapriya Hameed Ali Abdulhussein Microwave-Assisted Cladding of Ni-BaTiO3 Mixture onto SS-304 for Enhancing the Wear Resistance and Surface Hardness E3S Web of Conferences deposition ni batio3 ss-304 wear resistance surface hardness |
| title | Microwave-Assisted Cladding of Ni-BaTiO3 Mixture onto SS-304 for Enhancing the Wear Resistance and Surface Hardness |
| title_full | Microwave-Assisted Cladding of Ni-BaTiO3 Mixture onto SS-304 for Enhancing the Wear Resistance and Surface Hardness |
| title_fullStr | Microwave-Assisted Cladding of Ni-BaTiO3 Mixture onto SS-304 for Enhancing the Wear Resistance and Surface Hardness |
| title_full_unstemmed | Microwave-Assisted Cladding of Ni-BaTiO3 Mixture onto SS-304 for Enhancing the Wear Resistance and Surface Hardness |
| title_short | Microwave-Assisted Cladding of Ni-BaTiO3 Mixture onto SS-304 for Enhancing the Wear Resistance and Surface Hardness |
| title_sort | microwave assisted cladding of ni batio3 mixture onto ss 304 for enhancing the wear resistance and surface hardness |
| topic | deposition ni batio3 ss-304 wear resistance surface hardness |
| url | https://www.e3s-conferences.org/articles/e3sconf/pdf/2024/37/e3sconf_icftest2024_01014.pdf |
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