Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products
The vibration response of material removal process in milling has a significant effect on surface roughness of the product with respect to cutting tool coating. Recent requirements for improving of surface roughness have heightened the need for milling with coated cutting tools. The main objective o...
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| Format: | Article |
| Language: | English |
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Düzce University
2018-08-01
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| Series: | Düzce Üniversitesi Bilim ve Teknoloji Dergisi |
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| Online Access: | https://dergipark.org.tr/tr/download/article-file/517120 |
| _version_ | 1826544955353464832 |
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| author | Mehmet Yıldız Hamit Saruhan |
| author_facet | Mehmet Yıldız Hamit Saruhan |
| author_sort | Mehmet Yıldız |
| collection | DOAJ |
| description | The vibration response of material removal process in milling has a significant effect on surface roughness of the product with respect to cutting tool coating. Recent requirements for improving of surface roughness have heightened the need for milling with coated cutting tools. The main objective of this study is to experimentally investigate the role of vibration behavior of cutting tool coated with titanium aluminum nitride (TiAlN) on an AISI 4140 alloy steel work piece surface roughness. The vibration data from work piece were recorded for three milling cutting tools with tool diameters of 10, 12, and 16 𝑚𝑚 and for each diameter different coating thicknesses of 0.0, 2.0, 3.0, and 5.0 𝜇 (microns) were used respectively. Vibration signals of work piece during milling process in two directions were collected and a roughness tester was used to measure the surface roughness of work piece. The results showed that vibration due to cutting tool coating thickness has a significant effect on surface roughness of work piece. It has been observed that the maximum average surface roughness was obtained for 16 𝑚𝑚 tool diameters with coating thickness of 5.0 𝜇 while the minimum average surface roughness was obtained for 10 mm tool diameters with coating thickness of 3.0 𝜇. Surface roughness can be improved by reduction sources of vibration by using appropriate cutting tool coating thickness. |
| first_indexed | 2024-03-07T23:14:32Z |
| format | Article |
| id | doaj.art-b66f08e4444141fdad6f2688636d3348 |
| institution | Directory Open Access Journal |
| issn | 2148-2446 |
| language | English |
| last_indexed | 2025-03-14T05:10:11Z |
| publishDate | 2018-08-01 |
| publisher | Düzce University |
| record_format | Article |
| series | Düzce Üniversitesi Bilim ve Teknoloji Dergisi |
| spelling | doaj.art-b66f08e4444141fdad6f2688636d33482025-03-06T18:57:17ZengDüzce UniversityDüzce Üniversitesi Bilim ve Teknoloji Dergisi2148-24462018-08-016474575310.29130/dubited.41655597Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel ProductsMehmet Yıldız0Hamit Saruhan1DÜZCE ÜNİVERSİTESİDÜZCE ÜNİVERSİTESİThe vibration response of material removal process in milling has a significant effect on surface roughness of the product with respect to cutting tool coating. Recent requirements for improving of surface roughness have heightened the need for milling with coated cutting tools. The main objective of this study is to experimentally investigate the role of vibration behavior of cutting tool coated with titanium aluminum nitride (TiAlN) on an AISI 4140 alloy steel work piece surface roughness. The vibration data from work piece were recorded for three milling cutting tools with tool diameters of 10, 12, and 16 𝑚𝑚 and for each diameter different coating thicknesses of 0.0, 2.0, 3.0, and 5.0 𝜇 (microns) were used respectively. Vibration signals of work piece during milling process in two directions were collected and a roughness tester was used to measure the surface roughness of work piece. The results showed that vibration due to cutting tool coating thickness has a significant effect on surface roughness of work piece. It has been observed that the maximum average surface roughness was obtained for 16 𝑚𝑚 tool diameters with coating thickness of 5.0 𝜇 while the minimum average surface roughness was obtained for 10 mm tool diameters with coating thickness of 3.0 𝜇. Surface roughness can be improved by reduction sources of vibration by using appropriate cutting tool coating thickness.https://dergipark.org.tr/tr/download/article-file/517120aisi 4140frezekaplamalı kesici takımtialnyüzey pürüzlülüğütitreşim analiziaisi 4140millingcoated cutting tooltialnsurface roughnessvibration analysis |
| spellingShingle | Mehmet Yıldız Hamit Saruhan Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products Düzce Üniversitesi Bilim ve Teknoloji Dergisi aisi 4140 freze kaplamalı kesici takım tialn yüzey pürüzlülüğü titreşim analizi aisi 4140 milling coated cutting tool tialn surface roughness vibration analysis |
| title | Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products |
| title_full | Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products |
| title_fullStr | Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products |
| title_full_unstemmed | Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products |
| title_short | Experimental Vibration Analysis of Titanium Aluminum Nitride (TiAlN) Coated Milling Cutting Tool Effects on Surface Roughness of AISI 4140 Steel Products |
| title_sort | experimental vibration analysis of titanium aluminum nitride tialn coated milling cutting tool effects on surface roughness of aisi 4140 steel products |
| topic | aisi 4140 freze kaplamalı kesici takım tialn yüzey pürüzlülüğü titreşim analizi aisi 4140 milling coated cutting tool tialn surface roughness vibration analysis |
| url | https://dergipark.org.tr/tr/download/article-file/517120 |
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