Effect of Metallic Bipolar Plates Fillet Radii on Fuel Cell Performance

This paper studies the effects of compression, deformation, and the contact area in the membrane electrode assembly (MEA). The electrical impedance of fuel cell stacks due to the assembly of the metallic bipolar plates is also considered. According to decades-long fuel cell (FC) assembly experience,...

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Main Authors: Chien-Ju Hung, Wei-Jen Chen, Chao-An Lin, Huan-Ruei Shiu, Bin-Hao Chen
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/21/7109
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author Chien-Ju Hung
Wei-Jen Chen
Chao-An Lin
Huan-Ruei Shiu
Bin-Hao Chen
author_facet Chien-Ju Hung
Wei-Jen Chen
Chao-An Lin
Huan-Ruei Shiu
Bin-Hao Chen
author_sort Chien-Ju Hung
collection DOAJ
description This paper studies the effects of compression, deformation, and the contact area in the membrane electrode assembly (MEA). The electrical impedance of fuel cell stacks due to the assembly of the metallic bipolar plates is also considered. According to decades-long fuel cell (FC) assembly experience, an increase in compression force can result in adequate contact resistance, but excessive compression may cause extra contact resistance and damage to the MEA structure. The study suggests a design for improving the performance of the FC stack by proposing different fillet radii metallic bipolar plates. It is found that the appropriate fillet radius reduces contact resistance by 13% and avoids the accumulation of compression, thereby maintaining contact resistance at adequate levels. The current design proposes a simple and effective method to minimize the dimension tolerance of single fuel cell units and support sufficient compression.
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spelling doaj.art-b69cedcdf40e4c36b640876c2302a9212023-11-22T20:43:39ZengMDPI AGEnergies1996-10732021-11-011421710910.3390/en14217109Effect of Metallic Bipolar Plates Fillet Radii on Fuel Cell PerformanceChien-Ju Hung0Wei-Jen Chen1Chao-An Lin2Huan-Ruei Shiu3Bin-Hao Chen4Department of Power Mechanical Engineering, National Tsing Hua University, Hsinchu 30013, TaiwanDepartment of Aeronautical Engineering, Chaoyang University of Technology, Taichung 413310, TaiwanDepartment of Power Mechanical Engineering, National Tsing Hua University, Hsinchu 30013, TaiwanGUNITECH CORP., Hsinchu 30741, TaiwanDepartment of Vehicle Engineering, National Taipei University of Technology, Taipei 106344, TaiwanThis paper studies the effects of compression, deformation, and the contact area in the membrane electrode assembly (MEA). The electrical impedance of fuel cell stacks due to the assembly of the metallic bipolar plates is also considered. According to decades-long fuel cell (FC) assembly experience, an increase in compression force can result in adequate contact resistance, but excessive compression may cause extra contact resistance and damage to the MEA structure. The study suggests a design for improving the performance of the FC stack by proposing different fillet radii metallic bipolar plates. It is found that the appropriate fillet radius reduces contact resistance by 13% and avoids the accumulation of compression, thereby maintaining contact resistance at adequate levels. The current design proposes a simple and effective method to minimize the dimension tolerance of single fuel cell units and support sufficient compression.https://www.mdpi.com/1996-1073/14/21/7109contact resistancemetallic bipolar platefuel cell
spellingShingle Chien-Ju Hung
Wei-Jen Chen
Chao-An Lin
Huan-Ruei Shiu
Bin-Hao Chen
Effect of Metallic Bipolar Plates Fillet Radii on Fuel Cell Performance
Energies
contact resistance
metallic bipolar plate
fuel cell
title Effect of Metallic Bipolar Plates Fillet Radii on Fuel Cell Performance
title_full Effect of Metallic Bipolar Plates Fillet Radii on Fuel Cell Performance
title_fullStr Effect of Metallic Bipolar Plates Fillet Radii on Fuel Cell Performance
title_full_unstemmed Effect of Metallic Bipolar Plates Fillet Radii on Fuel Cell Performance
title_short Effect of Metallic Bipolar Plates Fillet Radii on Fuel Cell Performance
title_sort effect of metallic bipolar plates fillet radii on fuel cell performance
topic contact resistance
metallic bipolar plate
fuel cell
url https://www.mdpi.com/1996-1073/14/21/7109
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