A Novel Performance Adaptation and Diagnostic Method for Aero-Engines Based on the Aerothermodynamic Inverse Model

Aero-engines are faced with severe challenges of availability and reliability in the increasing operation, and traditional gas path filtering diagnostic methods have limitations restricted by various factors such as strong nonlinearity of the system and lack of critical sensor information. A method...

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Main Authors: Sangwei Lu, Wenxiang Zhou, Jinquan Huang, Feng Lu, Zhongguang Chen
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/9/1/16
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author Sangwei Lu
Wenxiang Zhou
Jinquan Huang
Feng Lu
Zhongguang Chen
author_facet Sangwei Lu
Wenxiang Zhou
Jinquan Huang
Feng Lu
Zhongguang Chen
author_sort Sangwei Lu
collection DOAJ
description Aero-engines are faced with severe challenges of availability and reliability in the increasing operation, and traditional gas path filtering diagnostic methods have limitations restricted by various factors such as strong nonlinearity of the system and lack of critical sensor information. A method based on the aerothermodynamic inverse model (AIM) is proposed to improve the adaptation accuracy and fault diagnostic dynamic estimation response speed in this paper. Thermodynamic mechanisms are utilized to develop AIM, and scaling factors are designed to be calculated iteratively in the presence of measurement correction. In addition, the proposed method is implemented in combination with compensation of the nonlinear filter for real-time estimation of health parameters under the hypothesis of estimated dimensionality reduction. Simulations involved experimental datasets revealed that the maximum average simulated error decreased from 13.73% to 0.46% through adaptation. It was also shown that the dynamic estimated convergence time of the improved diagnostic method reached 2.183 s decrease averagely without divergence compared to the traditional diagnostic method. This paper demonstrates the proposed method has the capacity to generalize aero-engine adaptation approaches and to achieve unbiased estimation with fast convergence in performance diagnostic techniques.
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spelling doaj.art-b6b4c171835f46b783c86bf99717e2822023-11-23T12:34:06ZengMDPI AGAerospace2226-43102021-12-01911610.3390/aerospace9010016A Novel Performance Adaptation and Diagnostic Method for Aero-Engines Based on the Aerothermodynamic Inverse ModelSangwei Lu0Wenxiang Zhou1Jinquan Huang2Feng Lu3Zhongguang Chen4Jiangsu Province Key Laboratory of Aerospace Power System, College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaJiangsu Province Key Laboratory of Aerospace Power System, College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaJiangsu Province Key Laboratory of Aerospace Power System, College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaJiangsu Province Key Laboratory of Aerospace Power System, College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaAECC Shenyang Engine Research Institute, Shenyang 110015, ChinaAero-engines are faced with severe challenges of availability and reliability in the increasing operation, and traditional gas path filtering diagnostic methods have limitations restricted by various factors such as strong nonlinearity of the system and lack of critical sensor information. A method based on the aerothermodynamic inverse model (AIM) is proposed to improve the adaptation accuracy and fault diagnostic dynamic estimation response speed in this paper. Thermodynamic mechanisms are utilized to develop AIM, and scaling factors are designed to be calculated iteratively in the presence of measurement correction. In addition, the proposed method is implemented in combination with compensation of the nonlinear filter for real-time estimation of health parameters under the hypothesis of estimated dimensionality reduction. Simulations involved experimental datasets revealed that the maximum average simulated error decreased from 13.73% to 0.46% through adaptation. It was also shown that the dynamic estimated convergence time of the improved diagnostic method reached 2.183 s decrease averagely without divergence compared to the traditional diagnostic method. This paper demonstrates the proposed method has the capacity to generalize aero-engine adaptation approaches and to achieve unbiased estimation with fast convergence in performance diagnostic techniques.https://www.mdpi.com/2226-4310/9/1/16turbofan engineaerothermodynamic inverse modelmodel adaptationperformance diagnosisestimation compensationnonlinear filter
spellingShingle Sangwei Lu
Wenxiang Zhou
Jinquan Huang
Feng Lu
Zhongguang Chen
A Novel Performance Adaptation and Diagnostic Method for Aero-Engines Based on the Aerothermodynamic Inverse Model
Aerospace
turbofan engine
aerothermodynamic inverse model
model adaptation
performance diagnosis
estimation compensation
nonlinear filter
title A Novel Performance Adaptation and Diagnostic Method for Aero-Engines Based on the Aerothermodynamic Inverse Model
title_full A Novel Performance Adaptation and Diagnostic Method for Aero-Engines Based on the Aerothermodynamic Inverse Model
title_fullStr A Novel Performance Adaptation and Diagnostic Method for Aero-Engines Based on the Aerothermodynamic Inverse Model
title_full_unstemmed A Novel Performance Adaptation and Diagnostic Method for Aero-Engines Based on the Aerothermodynamic Inverse Model
title_short A Novel Performance Adaptation and Diagnostic Method for Aero-Engines Based on the Aerothermodynamic Inverse Model
title_sort novel performance adaptation and diagnostic method for aero engines based on the aerothermodynamic inverse model
topic turbofan engine
aerothermodynamic inverse model
model adaptation
performance diagnosis
estimation compensation
nonlinear filter
url https://www.mdpi.com/2226-4310/9/1/16
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