The Study of Carbon Recovery from Electrolysis Aluminum Carbon Dust by Froth Flotation

A large amount of carbon dust is generated in the process of aluminum smelting by molten salt electrolysis. The carbon dust is solid hazardous waste but contains a large quantity of recyclable components such as carbon and fluoride. How to recycle carbon dust more effectively is a challenge in the a...

Full description

Bibliographic Details
Main Authors: Hesong Li, Jiaoru Wang, Wenyuan Hou, Mao Li, Benjun Cheng, Yuan Feng, Tibo Xu
Format: Article
Language:English
Published: MDPI AG 2021-01-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/1/145
_version_ 1797412391049232384
author Hesong Li
Jiaoru Wang
Wenyuan Hou
Mao Li
Benjun Cheng
Yuan Feng
Tibo Xu
author_facet Hesong Li
Jiaoru Wang
Wenyuan Hou
Mao Li
Benjun Cheng
Yuan Feng
Tibo Xu
author_sort Hesong Li
collection DOAJ
description A large amount of carbon dust is generated in the process of aluminum smelting by molten salt electrolysis. The carbon dust is solid hazardous waste but contains a large quantity of recyclable components such as carbon and fluoride. How to recycle carbon dust more effectively is a challenge in the aluminum electrolysis field. In this study, X-ray diffraction, scanning electron microscope, and other methods were used to analyze the phase composition of electrolytic aluminum carbon dust. The effects of particle size distribution of carbon dust, impeller speed, reagent addition, mixing time, and flotation time on the flotation recovery of carbon dust were studied. The optimal flotation conditions were obtained and the flotation products were analyzed. The results show that the optimal particle size distribution is 70% of particles below 200 mesh, corresponding to a grinding time of 11 min. The optimum speed of the flotation machine was to be between 1600 and 1800 r/min with the best slurry concentration of 20–30% and 5 min mixing time, and the collector kerosene was suitable for adding in batches. Under the above conditions, the recovered carbon powder with a carbon content of 75.6% was obtained, and the carbon recovery rate was 86.9%.
first_indexed 2024-03-09T05:02:22Z
format Article
id doaj.art-b6ba977d7d3c48a89d804c64b81114db
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-09T05:02:22Z
publishDate 2021-01-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-b6ba977d7d3c48a89d804c64b81114db2023-12-03T12:59:01ZengMDPI AGMetals2075-47012021-01-0111114510.3390/met11010145The Study of Carbon Recovery from Electrolysis Aluminum Carbon Dust by Froth FlotationHesong Li0Jiaoru Wang1Wenyuan Hou2Mao Li3Benjun Cheng4Yuan Feng5Tibo Xu6School of Energy Science and Engineering, Central South University, Changsha 410083, ChinaSchool of Energy Science and Engineering, Central South University, Changsha 410083, ChinaSchool of Energy Science and Engineering, Central South University, Changsha 410083, ChinaSchool of Energy Science and Engineering, Central South University, Changsha 410083, ChinaSchool of Energy Science and Engineering, Central South University, Changsha 410083, ChinaSchool of Energy Science and Engineering, Central South University, Changsha 410083, ChinaSchool of Energy Science and Engineering, Central South University, Changsha 410083, ChinaA large amount of carbon dust is generated in the process of aluminum smelting by molten salt electrolysis. The carbon dust is solid hazardous waste but contains a large quantity of recyclable components such as carbon and fluoride. How to recycle carbon dust more effectively is a challenge in the aluminum electrolysis field. In this study, X-ray diffraction, scanning electron microscope, and other methods were used to analyze the phase composition of electrolytic aluminum carbon dust. The effects of particle size distribution of carbon dust, impeller speed, reagent addition, mixing time, and flotation time on the flotation recovery of carbon dust were studied. The optimal flotation conditions were obtained and the flotation products were analyzed. The results show that the optimal particle size distribution is 70% of particles below 200 mesh, corresponding to a grinding time of 11 min. The optimum speed of the flotation machine was to be between 1600 and 1800 r/min with the best slurry concentration of 20–30% and 5 min mixing time, and the collector kerosene was suitable for adding in batches. Under the above conditions, the recovered carbon powder with a carbon content of 75.6% was obtained, and the carbon recovery rate was 86.9%.https://www.mdpi.com/2075-4701/11/1/145aluminum electrolysiscarbon dustflotationrecyclingkerosene
spellingShingle Hesong Li
Jiaoru Wang
Wenyuan Hou
Mao Li
Benjun Cheng
Yuan Feng
Tibo Xu
The Study of Carbon Recovery from Electrolysis Aluminum Carbon Dust by Froth Flotation
Metals
aluminum electrolysis
carbon dust
flotation
recycling
kerosene
title The Study of Carbon Recovery from Electrolysis Aluminum Carbon Dust by Froth Flotation
title_full The Study of Carbon Recovery from Electrolysis Aluminum Carbon Dust by Froth Flotation
title_fullStr The Study of Carbon Recovery from Electrolysis Aluminum Carbon Dust by Froth Flotation
title_full_unstemmed The Study of Carbon Recovery from Electrolysis Aluminum Carbon Dust by Froth Flotation
title_short The Study of Carbon Recovery from Electrolysis Aluminum Carbon Dust by Froth Flotation
title_sort study of carbon recovery from electrolysis aluminum carbon dust by froth flotation
topic aluminum electrolysis
carbon dust
flotation
recycling
kerosene
url https://www.mdpi.com/2075-4701/11/1/145
work_keys_str_mv AT hesongli thestudyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT jiaoruwang thestudyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT wenyuanhou thestudyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT maoli thestudyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT benjuncheng thestudyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT yuanfeng thestudyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT tiboxu thestudyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT hesongli studyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT jiaoruwang studyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT wenyuanhou studyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT maoli studyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT benjuncheng studyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT yuanfeng studyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation
AT tiboxu studyofcarbonrecoveryfromelectrolysisaluminumcarbondustbyfrothflotation